# A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

OMRON Sensor Image Processing System FZ5 Series FLV-[]IR []UVIR Lighting UV Lighting Instruction Sheet

Summary

This manual provides comprehensive technical guidelines for the safe installation and maintenance of specialized industrial IR/UV signaling units. It details model specifications, mandatory electrical wiring procedures with dedicated controllers, and crucial safety precautions—including environment limits and high-voltage separation—to ensure reliable operation. It is essential reading for system integrators, electricians, and automation engineers responsible for mounting these high-precision lighting units in commercial or industrial environments.

📄 Preview PAGE OF 2

Page 1 Text Content

■Specifications

PRECAUTIONS FOR SAFE USE

Item Model Please observe the following precautions for safe use of the products. FLV-DR5030IR FLV-DR7030IR FLV-DR9030IR FLV-BR6022IR FLV-BR11222IR FLV-BR21230IR FLV-CL60IR

1. Installation Environment • Do not use the product in environments where it can be exposed to ia FLV-DR6030UV FLV-DR7530UV FLV-DR9030UV FLV-BR6424UV FLV-BR11624UV FLV-BR21230UV FLV-CL60UV inflammable/explosive gas.

ia Applicable Controllers FLV-TCC4□/-TCC1□/-TCC3HB□、FLV-ATC□1024-□

• To secure the safety of operation and maintenance, do not install the .C .D .3 0. .C .D .5 0. product close to high-voltage devices and power devices. Lighting color (peak wavelength) IR:Infrared light(Typ.850nm), UV:Ultraviolet light(Typ.385nm)

.C .D .5 0 ± .2 .5 ia

Model FLV-□IR/-□UV • Tighten the screws with the specified torque in this document.

Light source LED

ia 2. Power Supply and Wiring .5 Di a.

• For details on power supply and wiring, refer to PRECAUTIONS FOR LED Safety Risk Group 1(IEC62471)

SAFE USE on the INSTRUCTION SHEET of the dedicated controller

Electricity Infrared light 1.3W 2.6W 4.3W 0.9W 1.8W 6.1W 3.9W

IR Lighting/UV Lighting (FLV-TCC4□/-TCC1□/-TCC3HB□/FLV-ATC□1024-□).

• When connecting or disconnecting the lighting connector, be sure to turn Ultraviolet light 3.2W 5.4W 6.8W 1.8W 3.6W 7.8W 3.0W

off the power of the unit. Not doing so may result in malfunction.

Insulation Resistance 20MΩ (250VDC)

• The temperature may reach 70°C while power is being supplied under

INSTRUCTION SHEET thermally neutral environment. Do not touch the product directly. Be Ambient Temperature Operating: 0 to +50℃, Storage: -15 to +60℃ (with no icing or condensation)

sure to wear heat-resistant gloves.

Ambient Humidity Operating and storage: 35% to 85% (with no condensation)

• High-Voltage lines and power lines must be wired separately from this

product. Wiring them together or placing them in the same duct may Degree of Protection IP20(IEC60529)

Thank you for selecting OMRON product. This sheet cause induction, resulting in malfunction or damage.

Vibration Resistance(destructive) 10 to 150 Hz, (0.7mm double amplitude) 80 min. each in X, Y, and Z directions

primarily describes precautions required in installing and • Take sufficient safety measures such as fail-safe circuit to use the product.

3. Others Shock Resistance (destructive) 150 m/s2 3 times each in 6 directions(up/down, left/right, forward/backward)

operating the product. • Do not use in safety circuits for atomic energy or that are critical for human life.

Materials Case:Aluminum

Before operating the product, read the sheet thoroughly • Do not attempt to disassemble, deform by pressure, incinerate, repair, or

Di a.

modify this product. Weight IR:Approx.60g IR:Approx.120g IR:Approx.200g IR:Approx.60g IR:Approx.100g IR:Approx.220g Approx.380g

to acquire sufficient knowledge of the product. For your

• When disposing of the product, treat as industrial waste.

UV:Approx.90g UV:Approx.150g UV:Approx.220g UV:Approx.70g UV:Approx.120g UV:Approx.230g

convenience, keep the sheet at your disposal. • Be sure to connect a dedicated lighting controller (FLV-TCC4□/-TCC1□

/-TCC3HB□, FLV-ATC□1024-□).Use of other devices may result in Accessories Instruction sheet (this sheet)

TRACEABILITY INFORMATION:

Representative in EU: Manufacturer: fire, explosion, malfunction or failure. Omron Europe B.V. Omron Corporation, • If you notice an abnormal condition such as a strange odor, extreme

Di a.

Wegalaan 67-69 Shiokoji Horikawa, Shimogyo-ku, heating of the unit, or smoke, immediately stop using the product, turn 2132 JD Hoofddorp, Kyoto 600-8530 JAPAN off the power, and consult your dealer. The Netherlands Ayabe Factory (O TI

• Do not drop or impose excessive vibration or shock on the product. It

3-2 Narutani, Nakayama-cho, TI T)

Ayabe-shi, Kyoto 623-0105 JAPAN may cause breakdown of the product. ■Connection with Lighting Controller • Ensure that all components which have locking mechanisms are locked

(O TI

The following notice applies only to products that carry the CE mark: before using the product.

TI T) (3 ・Mounting

Notice: • Make sure not to drop the product when unpacking or moving it. 3)

This is a class A product. In residential areas it may cause radio 4. Regulations and standards Align the positions of "the tab of the connector at the

interference, in which case the user may be required to take adequate This lighting complied with the EN standard (EN61326) with a EMC lighting cable" and "protrusion of the lighting connector at

measures to reduce interference. directive (No.2004/108/EC).

the Lighting Controller", and then insert it until it clicks.

PRECAUTIONS FOR CORRECT USE Before mounting After mounting

Observe the following to prevent failure, malfunctioning, and adverse effects

© OMRON Corporation 2013 All Rights Reserved.

on performance and the device. Lighting Controller side 1. Installation site Do not install in the following locations: • Locations where the ambient temperature exceeds the rated temperature range.

Di a.

• Locations subject to sudden temperature changes (where condensation will form). • Locations where the relative humidity is below or above 35 to 85% RH. PRECAUTIONS ON SAFETY • Locations where there are corrosive or flammable gases. • Locations where there is dust, salt, or iron powder. ● Meanings of Signal Words • Locations where the device will be subject to direct vibration or shock.

• Locations where there is strong scattered light (laser light, arc welding light, Lighting side

Indicates a potentially hazardous situation which, if ultraviolet light, etc.)

not avoided, will result in minor or moderate injury, ia • Locations exposed to direct sunlight or next to a heater.

WARNING ia

or may result in serious injury or death. Additionally, • Locations where there is splashing or spraying of water, oil, or chemicals. there may be significant property damage. • Locations where there is a strong electrical or magnetic field.

2. Maintenance

・Removing

Indicates a potentially hazardous situation which, if • Do not install the product close to high-voltage devices and/or power devices

CAUTION not avoided, may result in minor or moderate injury in order to secure the safety of operations and maintenance. Hold "the tab of the connector at the lighting cable" in the

or in property damage. • When this product and a cable are attached or removed, be sure to turn OFF arrow (←) direction and pull it straight. the power of the Controller first before operation.

• Never use paint thinner, benzen, acetone, or kerosene to clean the product.Wipe [Note]

● Alert Statements in This Sheet

the contamination with a soft cloth included a small amount of alcohol. Do not pull out with excessive force without pressing the 3. Power and cable connections

WARNING tab. Doing so may break the wire.

• When using a commercially available switching regulator, make sure that the Frame ground terminal is grounded.

This product is not designed or rated for ensuring safety

• If there are surges on your power line, connect a surge absorber as Before removing After removing

of persons either directly or indirectly. Do not use it for

appropriate for your conditions of use.

such purposes. Lighting controller side

• Before turning on the power after the wiring is completed, verify that the power is correct, that there are no incorrect connections such as a shorted

Do not disassemble the product. Doing so may cause

load circuit, and that the load current is suitable. Incorrect wiring may cause

electric shock due to the high voltage portion. Burn also

damage and failures.

may result due to high temperature. Do not attempt to

• Use the product with the specified voltage. Applying a voltage or AC voltage

disassemble, deform by pressure, incinerate, repair, or

that exceed the rating may result in burning or explosion of circuit components.

modify this product. • For cable extension between the lighting and lighting controller, use an optional

extension cable (FLV-XC□/-XC□R) or branch cable (FLV-XC□S2). Only

Looking into the LED light continuously may cause visual Lighting side

one extension cable and branch cable can be used. .C .D .7 0.

impairment. Do not look directly into the LED light.

• The bending radius at cable wiring must be at least 20 mm.

Direct exposure of eye or skin to ultraviolet light will damage

4.Warming Up ia

eyesight or the skin. After turning on the power supply, allow the controller to stand for at least 30

Never look into or expose the body to the ultraviolet light. minutes before use. As the circuits are unstable immediately after power on, .C .D .5 4 ± .2 Work wearing protection glasses and protection equipment if Di a. brightness may gradually change.

Di a.

exposure to the reflected ultraviolet light is considered. 5. Lighting electricity

Lighting electricity for lighting equipment to be connected to the Lighting Controller is limited. Be sure to check the lighting electricity written on the

CAUTION plate of the product, label of the packaging box or this manual to connect a

lighting within the specified value.

Do not use it exceeding the rated voltage. 6. Static Electricity There is a possibility of failure and fire. LEDs are easily damaged by static electricity. A grounded wrist strap should

thus be used when installing or conducting maintenance on the Diffusion

Do not connect amplifier units to AC power supply.

Board.When removing diffuser plate of UV Lighting, influence of static

Risk of explosion.

electricity becomes easy to undergo, so please be careful in particular. 7.About diffuser plate of UV Lighting.

Beware of danger of burns.

There is a possibility that diffuser plate discolors by usage state, so it's

Do not touch the case while the Lighting is ON or immediately

recommended to exchange it periodically.

after the power is turned OFF, since it is extremely hot.

Di a. Di a.

(O PT IO

■Dimensions (Unit:mm) TI AR T)

Di a. (10.7)

Di a.

●FLV-DR5030IR (10) (8) ●FLV-DR7530UV

(10.7) DIFFUSION

(10) BOARD (10) MOUNTING

Dia.3.5 LENGTH0.8M FRAME

MINIMUM BEND RADIUS20

3) 3.5Dia. LENGTH0.8M (3

MINIMUM BEND RADIUS20 (MOUNTING SCREW HOLES)

4-M3 INSERT LIMIT3 EQUAL LAYOUT

Di a.

Di a.

(MOUNTING SCREW HOLES) EMITTING SURFACE

g. EMITTING

4-M3 INSERT LIMIT2 30De

g. SURFACE

EQUAL LAYOUT 30De

Tightening torque: 0.54N・m Tightening torque: 0.54N・m

●FLV-DR6030UV ●FLV-DR9030IR

(8) DIFFUSION (8) BOARD

MOUNTING 3.5Dia. LENGTH0.8M FRAME MINIMUM BEND RADIUS20

3.5Dia. LENGTH0.8M 3.5 MINIMUM BEND RADIUS20

EMITTING (MOUNTING SCREW HOLES)

(MOUNTING SCREW HOLES) g. SURFACE 4-M3 INSERT LIMIT3 EMITTING SURFACE

4-M3 INSERT LIMIT3 30De EQUAL LAYOUT

EQUAL LAYOUT

Tightening torque: 0.54N・m 30Deg.

Tightening torque: 0.54N・m

●FLV-DR7030IR ●FLV-DR9030UV

3) (10) (3 (10) DIFFUSION

Dia.3.5 LENGTH0.8M

(8) BOARD (10)

MINIMUM BEND RADIUS20 3)

3.5Dia. LENGTH0.8M MOUNTING (3 (8)

3.5 FRAME

MINIMUM BEND RADIUS20

EMITTING

(MOUNTING SCREW HOLES) SURFACE 4-M3 INSERT LIMIT3 EQUAL LAYOUT

(MOUNTING SCREW HOLES)

4-M3 INSERT LIMIT3 EMITTING SURFACE

30Deg.

EQUAL LAYOUT 30Deg.

Tightening torque: 0.54N・m

Tightening torque: 0.54N・m

Page Summary Contents For OMRON Sensor Image Processing System FZ5 Series FLV-[]IR []UVIR Lighting UV Lighting Instruction Sheet

Page 1 ■Specifications PRECAUTIONS FOR SAFE USE Item Model Please observe the following precautions for safe use of the products. FLV-DR5030IR FLV-DR7030IR FLV-DR9030IR FLV-BR6022IR FLV-BR11222IR FLV-BR21230...
Page 2 ■Dimensions (Unit:mm) 1 ± .2 ●FLV-BR11624UV●FLV-BR6022IR (OPTION MOUNTING SCREW HOLES) EMITTING SURFACE EMITTING SURFACE 5 ± .2 3.5Dia. LENGTH0.8M 3.5Dia. LENGTH0.8M (1 0. 7) (1 0) (33) MINIMUM BEND R...