OMRON Sensor Image Processing System FH Series FLV-TCC[] Camera-Mount Lighting Controller Instruction Sheet

PRECAUTIONS FOR SAFE USE ■Parts Names and Functions

Please observe the following precautions for safe use of the products. 1.Installation Environment • Do not use the product in environments where it can be exposed to inflammable/explosive gas. • To secure the safety of operation and maintenance, do not install the product close to high-voltage devices and power devices. • When mounting this product in the camera and using, do not touch the main unit with the conductive parts (metal parts) of peripheral devices. When touching conductive parts of peripheral devices, it's connected with 0V of this product and a circuit inside the camera, and a

Model FLV-TCC□

breakdown and a malfunction are caused. To use the main unit, keep it well away from those devices. 2.Power Supply and Wiring • Be careful when using a power supply with the overcurrent detection function. This sensor uses a DC-DC converter for the power supply circuit. The protection circuit may be activated due to

Camera-mount Lighting Controller

surge current when using a power supply with the overcurrent detection function. No. Name Description Recommended power supply: S8VS-06024 (OMRON: 24 VDC 2.5 A 60 W)

• Do not apply voltages or AC power supplies that exceed the rated voltage (24 VDC±10%). Lighting connecting Connects the LED lighting.

• Do not reverse the polarity of the power connection.

connector

• Use a load that is equal to or less than the rating.

INSTRUCTION SHEET • Do not share the power supply line with other devices but Image Sensor Controller (FH or FZ5).

Camera connecting Connects to the extension connector of

• High-Voltage lines and power lines must be wired separately from this product. Wiring them together or placing them in the same duct may cause induction, resulting in malfunction or cable the camera. damage.

• Take sufficient safety measures such as fail-safe circuit to use the product. 24 V external power Connects the 24 VDC power supply.

Thank you for selecting OMRON product. This sheet

• To wire the terminal block, connect a applicable cord (AWG12-26 with a 10 mm margin for

supply input terminal block （FLV-TCC1EP is excluded.）

primarily describes precautions required in installing and work). Do not connect an inapplicable cable with the terminal block for 24V external power input. Mounting hole for fixing Holes to mount screws to secure the operating the product. • Supply power from a DC power supply for which measures have been applied to prevent high

voltages (e.g., a safety extra low voltage circuit). screw Lighting Controller to a mounting plate

Before operating the product, read the sheet thoroughly • The length of the power supply cable should be as short as possible.

or device.

• Tighten the mounting screw to the torque specified in this instruction sheet. to acquire sufficient knowledge of the product. For your • Always turn off the power of the main unit before taking the following actions. Not doing so may result in malfunction.

convenience, keep the sheet at your disposal. 　• Connecting/disconnecting the lighting connecting connector

　• Connecting/disconnecting the 24 V external power supply input terminal block

TRACEABILITY INFORMATION:

　• Connecting/disconnecting the camera connecting cable

Importer in EU: Manufacturer: ■Specifications

• Be sure to remove the terminal block from of the main unit when wiring the product to the 24 V

Omron Europe B.V. Omron Corporation, external input terminal block.

Wegalaan 67-69 Shiokoji Horikawa, Shimogyo-ku, item Model FLV-TCC4 FLV-TCC1 FLV-TCC3HB FLV-TCC1EP

3.Others

2132 JD Hoofddorp, Kyoto 600-8530 JAPAN • Do not use in safety circuits for atomic energy or that are critical for human life. Number of connectable lightings 4 of standard lighting 1 of standard lighting 1 of spot lighting、2 of standard lighting 1 of spot lighting The Netherlands • Do not attempt to disassemble, deform by pressure, incinerate, repair, or modify this product.

Applicable Lighting *1 FLV series（However, FLV-EP series and FLV-LN series are excluded.） FLV series（However, FLV-LN series are excluded.） FLV-EP series

• When disposing of the product, treat as industrial waste.

• Connect only to the applicable lighting (FLV series), camera (FH-S series, FZ-S series) and Applicable Cameras *2 FH-S series, FZ-S series

image sensor controller (FH series, FZ5 series).Use of other devices may result in fire, explosion, Applicable Image Sensor Controller FH series, FZ5 series malfunction or failure.

The following notice applies only to products that carry the CE mark: Input Voltage Supplied from applicable camera (12 V) or external power supply (24 V) *3 Supplied from applicable camera (12 V)

• If you notice an abnormal condition such as a strange odor, extreme heating of the unit, or smoke,

Notice: immediately stop using the product, turn off the power, and consult your dealer. External power supply voltage 24 VDC±10% (including ripple)

This is a class A product. In residential areas it may cause radio • Do not drop or impose excessive shock to the product. Doing so may result in damage to the

Current consumption 1.5A max. 1.0A max.

interference, in which case the user may be required to take adequate product.

• This product might be heated to around 70℃ in the room temperature environment. So, do not Recommended power supply Model S8VS-06024 (manufactured by OMRON, 24 VDC, 2.5 A, 60 W)

measures to reduce interference.

touch it directly before putting heatproof gloves. 12 VDC Continuous lighting 4ch total 7.5 W max. 7.5 W max. 0ch connection：1,2ch total 5.5 W max. All FLV-EP series can be • Ensure that all components which have locking mechanisms are locked before using the product. for

0ch non-connection：1,2ch total 7.5 W max. connected.

• Be careful not to drop the product when opening the crate and carrying it.

camera

4. Regulations and standards Trigger Simultaneous 4ch total 7.5 W max. 7.5 W max. 0ch connection：1,2ch total 5.5 W max.

2279800-0C supply

This lighting complied with the EN standard (EN61326-1) lighting lighting

0ch non-connection：1,2ch total 7.5 W max.

© OMRON Corporation 2013 All Rights Reserved. (Electromagnetic environment : Industrial electromagnetic environment (EN/IEC 61326-1 Table 2))

Individual lighting 7.5 W max. for 1ch 7.5 W max. for 1ch

• Also, the following condition is applied to the immunity test of this product. There may be cases that Lighting brightness fluctuate Max 10%. 24 VDC Continuous lighting 4ch total 7.5 W max. 7.5 W max. 0ch connection：1,2ch total 5.5 W max.

0ch non-connection：1,2ch total 7.5 W max.

external

Trigger Simultaneous 4ch total 15 W max. 15 W max. 0ch connection：1,2ch total 14 W max.

supply

PRECAUTIONS FOR CORRECT USE

lighting lighting 0ch non-connection：1,2ch total 15 W max.

PRECAUTIONS ON SAFETY Observe the following to prevent failure, malfunctioning, and adverse effects on performance and the Individual lighting 15 W max. for 1ch 15 W max. for 1ch device.

Drive method Constant voltage method 0ch：Constant current method 1ch/2ch：Constant voltage method Constant current method

1.Installation site

● Meanings of Signal Words Do not install in the following locations: Lighting method Trigger lighting, Continuous lighting

• Locations where the ambient temperature exceeds the rated temperature range. Duty light adjustment or voltage light adjustment Duty light adjustment or current light adjustment

Luminance ・0ch Duty light adjustment or current light adjustment

• Locations subject to sudden temperature changes (where condensation will form).

Indicates a potentially hazardous situation which, if Control Duty light adjustment: PWM frequency of 100 k Hz, light adjustment of 255 levels ・1ch/2ch Duty light adjustment or voltage light adjustment Duty light adjustment: PWM frequency of 100 k Hz,

• Locations where the relative humidity is below or above 35 to 85% RH.

not avoided, will result in minor or moderate injury, • Locations where there are corrosive or flammable gases. Method Voltage light adjustment: Light adjustment of 255 levels Duty light adjustment: PWM frequency of 100 k Hz, light adjustment of 255 levels

WARNING

or may result in serious injury or death. Additionally, • Locations where there is dust, salt, or iron powder.

(all are set with image sensor controller) light adjustment of 255 levels current light adjustment：

• Locations where the device will be subject to direct vibration or shock.

there may be significant property damage.

• Locations where there is strong scattered light (laser light, arc welding light, ultraviolet light, etc.) current light adjustment/Voltage light adjustment： Light adjustment of 255 levels

• Locations exposed to direct sunlight or next to a heater. (all are set with image sensor controller)

Light adjustment of 255 levels

Indicates a potentially hazardous situation which, if • Locations where there is splashing or spraying of water, oil, or chemicals.

• Locations where there is a strong electrical or magnetic field. (all are set with image sensor controller)

CAUTION not avoided, may result in minor or moderate injury

2.Maintenance Trigger lighting Lighting in synchronization with trigger input timing from the controller.

or in property damage.

• Do not install the product close to high-voltage devices and/or power devices in order to secure the

Trigger lighting delay time Ton: 30μs max.

safety of operations and maintenance.

• When this product and a cable are attached or removed, be sure to turn OFF the power of the Lighting duration setting Auto setting in accordance with shutter speed.

Controller first before operation. onnectable lighting Camera connection cable (directly connected with the main unit)

External Interface

● Alert Statements in This Sheet • Never use paint thinner, benzen, acetone, or kerosene to clean the product.Wipe the contamination

with a soft cloth included a small amount of alcohol. Insulation Resistance 0.5 MΩ (100VDC)

3.Power and cable connections Ambient Temperature Operating: 0 to ＋50℃, Storage: －15 to ＋60℃ (with no icing or condensation)

WARNING

• Be sure to connect the dedicated lighting (FLV series). We can offer no warranty in the event you

Ambient Humidity Operating and storage: 35% to 85% (with no condensation)

connect the lighting other than the dedicated one.

This product is not designed or rated for ensuring safety • When using a commercially available switching regulator, make sure that the Frame ground Degree of Protection IP20（IEC60529）

terminal is grounded. 10 to 150 Hz, (0.7mm double amplitude) 80 min each in X, Y, and Z directions

of persons either directly or indirectly. Do not use it for Vibration Resistance(destructive)

• If there are surges on your power line, connect a surge absorber as appropriate for your conditions

such purposes. of use. Shock Resistance (destructive) 150 m/s2 3 times each in 6 directions(up/down, left/right, forward/backward)

• Before turning on the power after the wiring is completed, verify that the power is correct, that Materials Case,Camera mount plate：Aluminum, Cable：PVC

Do not disassemble the product. Doing so may cause there are no incorrect connections such as a shorted load circuit, and that the load current is suitable.

Weight Approx. 130g(including the camera mount plate) Approx. 120g(including the camera mount plate) Approx. 130g(including the camera mount plate) Approx. 120g(including the camera mount plate)

electric shock due to the high voltage portion. Burn also Incorrect wiring may cause damage and failures.

• Use the product with the specified voltage. Applying a voltage or AC voltage that exceed the rating Accessories Instruction manual(this manual), Lighting connection table, Camera Mount plate, Mounting screws (M2 set screw x 4, M2 flat head screw x 4, M4 flat head screw x 4)

may result due to high temperature. Do not attempt to

may result in burning or explosion of circuit components.

disassemble, deform by pressure, incinerate, repair, or • Use the dedicated camera and cable. *1：Check the lighting connection table of accessory.

modify this product. • For cable extension between the lighting and lighting controller, use an optional extension cable or

*2：When mounting on model FH-S□12, use model FH-SM12-XLC (separate sale).

branching cable. An extension cable, for standard lighting (FLV-XC□/-XC□R) and for spot

lighting (FLV-XC□EP/-XC□EPR) and a branch cable, for standard lighting (FLV-XC□S2) is *3：When supplying the power to this product from an external input power supply (24V), make sure to turn ON the power to this product first or at the same time with the image

Looking into the LED light continuously may occasionally sensor controller. If you reverse this order, this product will not recognize the 24V external input, so lighting greater than 7.5W will not be possible.

prepared. Only one extension cable and branch cable can be used.

cause visual impairment. Do not look directly into the • When using the 24V external power supply, turn ON the power of this product and Image Sensor

LED light. Controller at the same time or this product first. • The bending radius for the wiring of the camera or lighting cable must be at least 20 mm. • Do not look directly into the lighting as it momentarily emits light with the maximum brightness. • When noise gets on the power supply supplied to this product from outside (DC24V), when

CAUTION changing the lighting condition by this product, there is a possibility that the set value isn't renewed,

so do the following action. 　 • It's connected by the most short distance as much as possible by a code thicker than AWG22

Do not use it exceeding the rated voltage.

　 between the 0V of power supply to this product and a image sensor controller (FH or FZ5).

There is a possibility of failure and fire. 　 • The power supply to this product and a image sensor controller (FH or FZ5) is made something

identical. Do not connect amplifier units to AC power supply. 4.Warming Up After turning on the power supply, allow the Controller to stand for at least 30 minutes before use.

Risk of explosion.

As the circuit is unstable immediately after the power ON, brightness may gradually change. 5.Light Intensity Adjustment

Minor burns may occasionally occur.

• This product provides two light control methods: duty light control and voltage light control/current

Do not touch the case as it is very hot while the unit is light control. Duty light control is recommended by usual use, but as duty light control operates

operating or immediately after turning OFF the power with the frequency of 100 k Hz, use of voltage light control/current light control is recommended when the shutter speed is set as high speed.

supply.

• Some lightings may not emit light with the gradation of 100 or less when using voltage light control.