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LINEAR AN68-1 Data Handbook / Specifications

Summary

The LT1510 is a high-efficiency, switching regulator designed for sophisticated constant current/voltage battery charging across diverse chemistries, including Li-Ion and SLA. This comprehensive guide details all aspects of integrating reliable power management into portable systems. It covers component selection, system integration schematics, and various charging methodologies, making it an essential resource for engineers developing professional, standalone battery charger circuits requiring high accuracy and efficiency up to 28V.

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Application Note 68 December 1996

LT1510 Design Manual Applications Engineering Staff

INTRODUCTION

The ever-growing popularity of portable equipment in An important feature of the LT1510 is its constant-current recent years has pushed battery technologists to search output (see Figure 1). Although other switching regulators for battery types that store more energy in a smaller offer current limiting, the LT1510 offers constant current volume, weigh less and are safer. Also, the power source with 5% accuracy. In addition, the transition from con- selection for charging the batteries has diversified. For stant current to constant voltage and back is very smooth.

example, a notebook computer can be connected to a

Only a few basic calculations are required to design with

car battery, a power adapter, a docking station or even to

the LT1510. As the reader will see later, a voltage divider

solar cells.

(two resistors) and a current programming resistor need The variety of input voltages, coupled with the need for to be selected for the constant voltage and constant high efficiency and the need for accurate constant voltage current, respectively.

and constant current, as in the case of Li-Ion batteries (see

In constant-current/constant-voltage operation, the

below), have led to the introduction of a switching type

LT1510 can charge lithium-ion (Li-Ion) and sealed-lead-

constant-voltage, constant-current battery charger IC, the

acid (SLA) batteries. In constant-current only operation,

LT®1510.

the LT1510 can charge nickel-metal-hydride (Ni MH) and Being a switching regulator, the LT1510 can operate over nickel-cadmium (Ni Cd) batteries.

a large range of input voltages, up to 28V, with efficiency in the 90% range. Because the LT1510 operates in current mode, its output performance is not affected by input

voltage changes. , LTC and LT are registered trademarks of Linear Technology Corporation.

TABLE OF CONTENTS

ON BATTERIES AND CHARGERS AN68-2 LT1510 OPERATION/BLOCK DIAGRAM.................................................................................................................................... AN68-5 COMPONENT SELECTION AN68-8 INTEGRATING THE LT1510 INTO A SYSTEM AN68-13 CHARGING BATTERIES/TERMINATION METHODS AN68-16 APPENDIX A: TEST RESULTS AN68-28 APPENDIX B: AUXILIARY CIRCUITS FOR TESTING BATTERIES AND CHARGERS................................................................. AN68-35

AN68-1

Page Summary Contents For LINEAR AN68-1 Data Handbook / Specifications

Page 1 Application Note 68 December 1996 LT1510 Design Manual Applications Engineering Staff INTRODUCTION The ever-growing popularity of portable equipment in An important feature of the LT1510 is its consta...
Page 2 Application Note 68 ADAPTER battery charger circuits developed by Linear Technology Corporation. These examples are intended to serve as BAT starting points in your design process. Most of them can AD...
Page 3 Application Note 68 Can you include a temperature sensor in your battery Table 1. Battery Type Characteristics pack? SLA Ni Cd Ni MH Li-Ion Energy Density (W-Hr/kg) Recommended charging method to achi...
Page 4 Application Note 68 Nickel-Metal-Hydride: Ni MH batteries are charged with Lithium-Ion: Li-Ion batteries are charged with a con- a constant-current profile. The standard C/10 rate charg- stant-voltage...
Page 5 Application Note 68 IMIN: After the charger has reached a constant-voltage Table 2. Battery Charging Characteristics state, the charge current tapers off. Termination is SLA Ni Cd Ni MH Li-Ion trigger...
Page 6 Application Note 68 200k Hz OSCILLATOR D1 0.7V SHUTDOWN BOOST 1.5V DB SLOPE COMPENSATION SENSE B1 IPROG R2 CA1 IBAT RS1 ICHRG IPROG R1 = 500µA/A R3 RV1 IBAT 1k VC VREF VREF gm = 0.64 CC 60k AN68 F02 *...
Page 7 Application Note 68 The output voltage is sensed through a voltage divider comprising RV1 and RV2 and fed back to the OVP pin. The (02)  RCONST  OVP feedback sense voltage is 2.465V. SENSE: Induct...
Page 8 Application Note 68 operating voltage range is 8V to 28V. Below 8V the The switching frequency is 200k Hz. undervoltage lockout may be activated and switching may The recommended parts will operate ov...
Page 9 Application Note 68 removed, Q1 is off and battery drain is prevented. If there 25V, tantalum, SMT) withstands transient current equal to are high frequency components at VIN, they may pass the operat...
Page 10 Application Note 68 Input Capacitor (C5) Selection VCC = 16V C5 bypasses the input supply for the LT1510. It is as- VBOOST = 38V sumed that C5 conducts all input AC switching current. The maximum RMS ...
Page 11 Application Note 68 L1 is the charge current. A 30µH inductor is acceptable for Constant-Voltage Programming Resistors (R1, R2) most applications. A Coiltronics CTX33-2 with windings in Selection para...
Page 12 Application Note 68 Compensation Resistor (R4) Selection R6 is selected as 38.3k. This resistor is part of the compensation loop. A 1k, 5% resistor is recommended for most cases. The stability of AX I...
Page 13 Application Note 68 INTEGRATING THE LT1510 INTO A SYSTEM IN DIN When an LT1510 based charger is integrated into a system IN DIN BAT with a power adapter or power supply as a source, and a battery and ...
Page 14 Application Note 68 EF FI CI EN CY IN IM UM IN PU VO LT AG (V mended that a 2200µF capacitor be connected in place of the battery before making the measurement. (Be sure to observe capacitor polarity ...
Page 15 Application Note 68 CR3 1N5819 VIN 8V TO 20V GND GND SW VCC1 BOOST VCC2 CR1 L1 CR2 33µH 1N914 GND PROG LT1510 OVP VC SENSE BAT GND GND 1.21k 1k 300Ω 16.2k 2-CELL Ni Cd GND GND SYSTEM CR4 ON/OFF 1N4001...
Page 16 Application Note 68 operation or to the battery when VIN is unavailable. When system circuits “steal” charge current from the battery. VIN is active, CR1 conducts the load current, CR2 is This can be ...
Page 17 Application Note 68 A control loop is provided to regulate the current drawn integrator is reset every twenty seconds by the timer U2 from the power adapter. This allows simultaneous opera- and transi...
Page 18 Application Note 68 R4 VR ST CR R1 CR IA IA 1N VR ST SW C7 CR R1 0. 1µ 1µ Q1 RE SE PR OG R1 R1 BO OS U1 IA 4. CL µH U3 C4 CD R1 C1 CR R2 0. 1µ 0. 1µ GN R1 OU T1 1N 1k SE NS BA OU T2 GN C1 BA T1 KE TE ...
Page 19 Application Note 68 For the design shown in Figure 13: Design Equations for d T/dt Termination RT is a Ketema MSC103k, a 10k thermistor with R25/R125 Thermistor Design (1) In =398 4004In    TO ...
Page 20 Application Note 68 BA TT ER VO LT AG (V respectively. Also, to avoid premature termination, the capacitor to be charged to the input level. U2B and the temperature rise rate that results from bringin...
Page 21 Application Note 68 CR .1 1N NC CR 5V RE 5V 5V 0. 1µ RE RE SW C1 LT CZ C1 OF FS ET BO OS PR OG LT C9 GN 0. 1µ CR 0k 1N R3 OU TP UT C4 IN PU SE NS 1k LT BA LF GN 0k 0k *1 ,7 ,8 ,9 LO GI 0Ω 0, C5 CL C6 ...
Page 22 Application Note 68 VIN BA TT ER VO LT AG (V CR1 1N5819 GND GND SW VCC2 BOOST VCC1 CR2 L1 CR3 30µH 1N914 GND PROG LT1510 OVP VC SENSE BAT 0.1µF 1µF BAT1* R4 R5 GND GND C5 162k R6 GND GND R3 AN68 F16 *...
Page 23 Application Note 68 8V TO 15V CR3 1N5819 VCC2 VCC1 C3 SW PROG BOOST R11 0.1µF CR1 1k C7 1N5819 L1 LT1510 0.1µFVC OVP R7 C6 BAT1* 162k LT1011 SENSE GND 10k R3 AN68 F18 * PANASONIC LSC-214P ** SOLDER TO...
Page 24 Application Note 68 CR CR 1N 1N SW C1 CR C2 BO OS L1 0ΩR1 µH PR OG GN U1 CR 1k 1N OV SE NS BA SE ON IN C5 BA T1 C9 2- CE LL RE SE R1 GN .3 µF 0. 1µ OS IN 0. Li -Io R1 1, 0k IN DE CO DE VN OU T1 2. 2k ...
Page 25 Application Note 68 Controlling the LT1510 Charger with a Microprocessor Where (N)10 is the decimal value of the data entered into the PWM register of the microprocessor and 28 is the PWM Charge Curre...
Page 26 Application Note 68 Parallel and Serial Control: There are many ways to PROG pin of the LT1510 and thus the charge current is control the constant current and constant voltage of the controlled by the...
Page 27 Application Note 68 Figure 24 shows a circuit to control the constant-voltage where (N)10 is the decimal value of the microprocessor output of an LT1510-based battery charger. U2, R1, and bus data and...
Page 28 Application Note 68 APPENDIX A: TEST RESULTS tion times; otherwise it is regulated at 0.5A. The LT1510 control loop corrects the charge current at a rate of 0.5A Testing a statistically significant nu...
Page 29 Application Note 68 d T/dt Termination Test The test results are presented below. Figure A4 shows a typical battery voltage during one charge/discharge cycle. The purpose of this test is to establish ...
Page 30 Application Note 68 Table A2 performs well. Also, because there is no “top-off” or trickle charge, the charge efficiency (discharge ampere-hours Average Charge Time 1:20:22 hours over charge ampere-ho...
Page 31 Application Note 68 CR .1 1N NC CR 5V RE 5V 5V 0. 1µ RE RE SW C1 LT CZ C1 OF FS ET BO OS PR OG LT C9 GN 0. 1µ CR 0k 1N R3 OU TP UT C4 IN PU SE NS 1k LT BA LF GN 0k 0k *1 ,7 ,8 ,9 LO GI 0Ω 0, C5 CL C6 ...
Page 32 Application Note 68 BA TT ER VO LT AG (V TIME (HR) TIME (HR) AN68 FA6 AN68 FA8 Figure A6. Typical Battery Voltage During Charge/Discharge Figure A8. Typical Battery Current at Charge/Discharge Cycle o...
Page 33 Application Note 68 Li-Ion with Time-Out Termination Test The test results are presented below. Figure A10 shows a typical charge/discharge battery voltage. The test data is The purpose of this test i...
Page 34 Application Note 68 CR CR 1N 1N SW C1 CR C2 BO OS L1 0ΩR1 µH PR OG GN U1 CR 1k 1N OV SE NS BA SE ON IN C5 BA T1 C9 2- CE LL RE SE R1 GN .3 µF 0. 1µ OS IN 0. Li -Io R1 1, 0k IN DE CO DE VN OU T1 2. 2k ...
Page 35 Application Note 68 BA TT ER VO LT AG (V TIME (HR) AN68 FA10 Figure A10. Typical Li-Ion Battery Voltage at Charge/Discharge with Time-Out Termination APPENDIX B: AUXILIARY CIRCUITS FOR TESTING BATTERI...
Page 36 Application Note 68 power supply PS1 voltage. U2, L1, CR1, C3 and C4 switch to BOOST. The minimum control voltage is then produce housekeeping 12V that is required to operate U1 3.3V. The user has to ...

Manual Details

Brand Linear
Pages 36
File Size 368.53 KB
Published June 18, 2026
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Frequently Asked Questions

What battery chemistries can the LT1510 charger support?

It can charge nickel-metal-hydride (NiMH), sealed-lead-acid (SLA), and lithium-ion (Li-Ion) batteries.

How does the LT1510 handle changes in input voltage?

Because it operates in current mode, its output performance is not affected by input voltage changes.

What are the benefits of using the LT1510 for charging?

It offers high efficiency (in the 90% range), fast recharging times, and accurate constant-voltage/constant-current control to prevent damage.

Is there a dedicated IC for higher current requirements?

Yes, the LT1511 is available. It offers a higher charge current (3A) and total system current control.