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Rockwell Automation PowerFlex 40P AC Drive Technical Data User's Manual Technical Specifications

Summary

The PowerFlex 40P AC Drive is a compact, high-efficiency solution designed for speed control in industrial applications, including conveyors, packaging machines, and etc. This comprehensive manual serves as your guide to utilizing the drive's versatile features and advanced programming capabilities. It covers everything required—from seamless installation procedures and energy-saving design details to detailed setup instructions using HMI or PC programming tools. Ideal for automation engineers and OEMs seeking reliable, adaptable control solutions that meet global industry demands.

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Power Flex® 40P TECHNICAL DATA

ADJUSTABLE FREQUENCY AC DRIVES

Page Summary Contents For Rockwell Automation PowerFlex 40P AC Drive Technical Data User's Manual Technical Specifications

Page 1 Power Flex® 40P TECHNICAL DATA ADJUSTABLE FREQUENCY AC DRIVES
Page 2 Power Flex 40P Technical Data Product Description As part of the industry leading Power Flex® family of AC drives, the Power Flex 40P addresses your needs for closed loop control and category 3 Safe-o...
Page 3 Power Flex 40P Technical Data Power Flex 40P AC Drive Features Flexible Packaging and Mounting Options Versatile packaging options allow for panel mount NEMA 1/IP30 as well as NEMA 4/IP66 (with like e...
Page 4 Power Flex 40P Technical Data Power Flex 40P PC Programming Software Through the use of a Serial Converter Module and Drive Explorer™ or Drive Tools™ SP software, programming can be greatly simplified...
Page 5 Power Flex 40P Technical Data Sensorless Vector Control Sensorless Vector Control provides exceptional speed regulation and very high levels of torque across the entire speed range of the drive. The A...
Page 6 Power Flex 40P Technical Data Two (2) semi-programmable digital inputs. Typical Typical Enable Jumper SRC Wiring SNK Wiring Dedicated for start and stop Stop Start/Run FWD Simplifies wiring and troubl...
Page 7 Power Flex 40P Technical Data Communication Options Power Flex 40P AC drives are compatible with any device that acts as a RTU Master and supports standard 03, 06 and 16 RTU commands. A network can be...
Page 8 Power Flex 40P Technical Data Power Flex 40P AC Drive Advanced Features Closed Loop Encoder/Pulse Train Input Standard The Power Flex 40P AC drive allows for configurable closed loop control for eithe...
Page 9 Power Flex 40P Technical Data Improved Ride Through Operation Down to 1/2 Line Voltage The Power Flex 40P AC drive allows for the selection of 1/2 DC Bus operation, for use in critical applications wh...
Page 10 Power Flex 40P Technical Data Application-Specific Features Beverage and Brewing Industry Embedded Encoder in a compact and cost effective design Reduction in dedicated sensors to track product positi...
Page 11 Power Flex 40P Technical Data Automotive Industry Embedded Encoder in a compact and cost effective design. Sensorless Vector with encoder feedback provide increased reliability Position Regulator: red...
Page 12 Power Flex 40P Technical Data Catalog Number Explanation Position 22D 2P3 AA Drive Rating Enclosure Code Type 200-240V Three-Phase Input Code Enclosure 22D Power Flex 40P Code Amps k W (Hp) Panel Moun...
Page 13 Power Flex 40P Technical Data Power Flex 40P Standard Drives 240V ac, Three-Phase Drives (50/60 Hz, No Filter) Drive Ratings Cat. No. Output k W HP Current (A) Frame Size IP20/NEMA Type Open IP20 Plat...
Page 14 Power Flex 40P Technical Data User Installed Options IP30/NEMA 1/UL Type 1 Conversion Kit Description Drive Frame Catalog Number IP30/NEMA 1/UL Type 1 Kit 22-JBAB Description: Field installed kit. Con...
Page 15 Power Flex 40P Technical Data Spare Parts Description Catalog Number Fan Replacement Kits Frame B, (1) Fan SK-U1-FAN1-B1 Frame B, (2) Fans SK-U1-FAN2-B1 Frame C, (1) Fan SK-U1-FAN1-C1 Frame C, (1) Fan...
Page 16 Power Flex 40P Technical Data Dynamic Brake Resistors Drive Ratings Minimum Resistance k W Hp Ohms Catalog Number ➊Input Voltage 240V 50/60 Hz 3-Phase 0.4 0.5 AK-R2-091P500 0.75 1.0 AK-R2-091P500 1.5 ...
Page 17 Power Flex 40P Technical Data EMC Filters Drive Ratings Catalog Number Input Voltage k W HP S Type Filter ➊ L Type Filter ➌ 240V 50/60 Hz 3-Phase 0.4 0.5 22-RF021-BS ➋ 22-RF021-BL ➋ 0.75 1.0 22-RF021-...
Page 18 Power Flex 40P Technical Data Installation Considerations Power Wiring Power Flex 40P drives have the following built in protective features to help simplify installation. Ground fault protection whil...
Page 19 Power Flex 40P Technical Data Power Terminal Block Terminal Block Specifications Wire Size Range ➊ Name Frame Description Minimum Recommended Torque Maximum Power Terminal Block All power terminals 5....
Page 20 Power Flex 40P Technical Data Control Wiring The control logic is 24V DC and can be Typical Typical Enable Jumper set for either Sink or Source control via a ➊➏ SRC Wiring SNK Wiring Stop DIP switch s...
Page 21 Power Flex 40P Technical Data Control I/O Terminal Designations No. Signal Default Description R1 Relay N.O. Fault Normally open contact for output relay. R2 Relay Common Common for output relay. R3 R...
Page 22 Power Flex 40P Technical Data Specifications Drive Ratings Estimated Power Output Ratings Input Ratings Branch Circuit Protection Dissipation 140M Motor Min. Enclosure Catalog Number➊ k W (HP) Amps Vo...
Page 23 Power Flex 40P Technical Data Category Specification Agency Certification Listed to UL508C and CAN/CSA-22.2 UL®C US Certified to AS/NZS, 1997 Group 1, Class A Marked for all applicable European Direct...
Page 24 Power Flex 40P Technical Data Category Specification Control Method: Sinusoidal PWM, Volts/Hertz, and Sensorless Vector Carrier Frequency 2-16 k Hz, Drive rating based on 4 k Hz. Frequency Accuracy Di...
Page 25 Power Flex 40P Technical Data Parameter List Parameter Number Parameter Name Description Factory Default Basic Display Group b001 Output Freq Output frequency present at T1, T2 & T3 (U, V & W)...
Page 26 Power Flex 40P Technical Data Parameter Number Parameter Name Description Factory Default A062 Opto Out2 Level 0.0 to 9999 0.0 A064 Opto Out Logic 0 to 3 A065 Analog Out Sel 21 settings; Out Freq 0-10...
Page 27 Power Flex 40P Technical Data Parameter Number Parameter Name Description Factory Default A123 10V Bipolar Enbl 2 settings; Uni-Polar In, Bi-Polar In Uni-Polar In A124 Var PWM Disable 2 settings; Enab...
Page 28 Power Flex 40P Technical Data Parameter Number Parameter Name Description Factory Default E222 Positioning Mode 0 to 4 E223 Find Home Freq 0.1 to 500.0 Hz 10.0 Hz E224 Find Home Dir 2 settings; Forwar...
Page 29 Power Flex 40P Technical Data Approximate Dimensions Ratings are in k W and (HP). Frame 240V AC – 3-Phase 480V AC – 3-Phase 600V AC – 3-Phase IP 30/NEMA 1/ UL Type 1 Option Kit without Communication O...
Page 30 Power Flex 40P Technical Data IP 30/NEMA 1/UL Type 1 Option Kit with Communication Option RUN REV FAULT (3.44) Frame B - 22-JBCB RUN REV (0.87) FAULT Frame C - 22-JBCC
Page 31 Power Flex 40P Technical Data Flange Mount Drive RUN REV (7.76) FAULT 22D-CCB Frame B — Flange Mount RUN REV FAULT 22D-CCC Frame C — Flange Mount
Page 32 Power Flex 40P Technical Data Plate Drive RUN REV FAULT 22D-CCB Frame B — Plate Drive RUN REV FAULT 5.3 22D-CCC Frame C — Plate Drive
Page 33 Power Flex 40P Technical Data EMC Line Filters Dimensions are in millimeters and (inches) Catalog Numbers: 22-RF0P8-BL; 22-RF012-BS, -BL (Series B); 22-RF021-BS, -BL Catalog Numbers: 22-RF018-CS, -CL;...
Page 34 Power Flex 40P Technical Data Human Interface Module (HIM) Dimensions NEMA Type 1 Bezel – Dimensions are in millimeters and (inches) NEMA Type 4X/12 Remote (Panel Mount) Small HIM Catalog Number: 22-H...
Page 35 Power Flex 40P Technical Data Notes
Page 36 Power Flex, Zero Stacking, Force Technology, Drive Explorer, Drive Tools SP, DPI and Panel View are trademarks of Rockwell Automation. Trademarks not belonging to Rockwell Automation are property of t...

Manual Details

Brand Rockwell Automation
Pages 36
File Size 5.12 MB
Published June 05, 2026
59 views

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Frequently Asked Questions

What voltage classes is the PowerFlex 40P available in?

It is available in voltage classes of 240, 480, and 600 volts.

How can I program or adjust the drive parameters?

Programming uses an external HIM, a DSI connection, or PC software like DriveTools™ SP and DriveExplorer™.

What environmental ratings are available for panel mounting?

It supports NEMA 1/IP30 through dedicated panel options or NEMA 4/IP66 enclosures with appropriate additions.

Can the drive save valuable space in a control panel?

Yes, Zero Stacking™ is allowable up to ambient temperatures of 40°C, which saves considerable panel space.