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HP Scitex FB10000 Industrial Printing Press Geffen TS Error 66044

Summary

This comprehensive troubleshooting guide addresses Error ID 16044 relating to black cross valve failures in pneumatically controlled machinery. It provides expert-level diagnostics for critical system malfunctions, covering electrical supply issues (24V), air pressure loss (7 Bar), mechanical sticking, and sensor/module faults (B&R). Designed for certified industrial electricians and maintenance technicians, this manual offers step-by-step flowcharts to isolate complex pneumatic and electronic failures, ensuring safe and efficient system restoration.

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Error ID: 16044: Black cross valve back failed to open FB10000 Error Messages Troubleshooting

FB10000 Error Messages Troubleshooting Error ID: 16044: Black cross valve back failed to open Error Severity: Critical Possible Causes

• Cross valves do not receive 24V supply • Feeding valve in Bridge Pneumatic panel does not supply air pressure to cross valves • Main Valve in Main Pneumatic panel does not supply air pressure to feeding valve in bridge pneumatic panel • One or more cross valve(s) are mechanically stuck • One or more cross valve sensor(s) is faulty • B&R module 1DO2 in LEC is faulty • One of the B&R modules 6DI1, 6DI2, 6DI3 on the bridge is faulty

Troubleshooting Flowchart

Page Summary Contents For HP Scitex FB10000 Industrial Printing Press Geffen TS Error 66044

Page 1 Error ID: 16044: Black cross valve back failed to open FB10000 Error Messages Troubleshooting FB10000 Error Messages Troubleshooting Error ID: 16044: Black cross valve back failed to open Error Severi...
Page 2 Error ID: 16044: Black cross valve back failed to open FB10000 Error Messages Troubleshooting Flow chart Troubleshooting Flowchart
Page 3 Error ID: 16044: Black cross valve back failed to open FB10000 Error Messages Troubleshooting Flow chart Recommended Actions WARNING! High Voltage System! Do not touch any wiring while system is UP! F...
Page 4 Error ID: 16044: Black cross valve back failed to open FB10000 Error Messages Troubleshooting Flow chart One or more cross valves do not receive 24V 1. Change the cross valve state using Control Tools...
Page 5 Error ID: 16044: Black cross valve back failed to open FB10000 Error Messages Troubleshooting Flow chart One of the B&R modules 6DI1, 6DI2, 6DI3 on the bridge is faulty
Page 6 Error ID: 16044: Black cross valve back failed to open FB10000 Error Messages Troubleshooting B&R module 1DO2 in LEC is faulty Flow chart Cable CX161-03230 connects J11 in the J1 in the bridge pne...
Page 7 Error ID: 16044: Black cross valve back failed to open FB10000 Error Messages Troubleshooting Flow chart 1. If none of the cross valves respond, check the central 24V supply path from the LEC to the c...

Manual Details

Brand HP
Pages 7
File Size 612.08 KB
Published June 20, 2026
1 views

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Frequently Asked Questions

What does Error ID: 16044 mean?

The error indicates that the Black cross valve back failed to open.

How do I troubleshoot if the cross valves are not receiving 24V supply?

Check both the central 24V supply path from the LEC, and verify all wiring and connections. If necessary, switch the power on or off.

What should I check first if air pressure is suspected to be the cause?

First, check the air tubing from the Feeding valve in the Bridge pneumatic panel, then check the air outlet from the Main Valve in the Main pneumatic panel.

How can I test if a specific cross valve or sensor is stuck/faulty?

Check if the cross valve flag moves upon manual ordering. If it does not move, the valve is stuck and must be removed.

Who is authorized to perform the troubleshooting after this stage?

Only an HP certified electrician may perform tests from this point onward due to high voltage systems.