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EMERSON Instruction Sheet GA-2443, HSC100 Splice Connection Kit Without Enclosure

Summary

Ensure reliable connections with the HSC100 Splice Connection Kit, designed to join two self-regulating heater cables within a customer-supplied enclosure. This comprehensive manual provides step-by-step technical instructions for electricians and installation professionals, covering everything from cable preparation and standoff mounting to safe power termination. Facilitate compliant heating installations across all major cable types while maintaining adherence to necessary industry standards (including ATEX/IECEx requirements).

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NELSON

INSTALLATION

HSC100 SPLICE CONNECTION KIT WITHOUT ENCLOSUREINSTRUCTIONS

DESCRIPTION The HSC100 Splice Connection Kit is designed to connect two heater cables to each other in a splice configuration within a customer supplied enclosure. This kit is designed for use with all wattages of CLT-J(ordinary locations), CLT- JT(ordinary locations), LT-J, LT-JT, UT-1, QLT-J, HLT-J and XLT-J heating cable constructions. The HSC100 requires the use of a customer supplied connection enclosure rated to meet the specifics of the installed environment. For ATEX and IECEx installations and for installations in the United States please refer to the junction box and terminal block selection guide (GA-2364) to determine the correct parts to maintain certification.

These instructions are to be used together with the installation and maintenance instructions for self-regulating heater cable (GA-1765).

KIT CONTENTS QTY ITEM DESCRIPTION 2 1 POWER TERMINATION 1 2 SILICONE ADHESIVE 1 3 ENCLOSURE ADAPTER 1 4 STANDOFF 1 5 LOCKNUT 2 6 GREEN/YELLOW TUBE 1 7 CABLE TIE (Not Shown) 1 8 LABEL 4 9 GUIDE TUBES (not shown)

INSTALLATION ACCESSORIES Enclosure – (customer provided) Pipe Clamp – PC03, PC12 or PC20 (included) Fiberglass Tape – GT6 or GT60

OPTIONAL INSTALLATION MATERIAL HC-SPA Small Pipe Adapter – For 25 mm (1.0”) diameter pipe and below.

RECOMMENDED TOOLS Utility Knife Wire Cutters Adjustable Wrench (52mm [2.1”] size) Needle Nose Pliers Small Flat Blade Screwdriver Large Slotted Screwdriver

TULSA, OK 74146  TEL 918-627-5530 FAX 918-641-7336 www.nelsonheaters.com

GA-2443 Rev. 4 Sheet 1 of 9 January 2017

Page Summary Contents For EMERSON Instruction Sheet GA-2443, HSC100 Splice Connection Kit Without Enclosure

Page 1 NELSON INSTALLATION HSC100 SPLICE CONNECTION KIT WITHOUT ENCLOSUREINSTRUCTIONS DESCRIPTION The HSC100 Splice Connection Kit is designed to connect two heater cables to each other in a splice configur...
Page 2 NELSON INSTALLATION HSC100 SPLICE CONNECTION KIT WITHOUT ENCLOSUREINSTRUCTIONS STANDOFF POSITIONING 46 cm (18”) 31 cm (12”) 46 cm (18”)  Mark pipe where standoff will be mounted.  Insert cable reta...
Page 3 NELSON INSTALLATION HSC100 SPLICE CONNECTION KIT WITHOUT ENCLOSUREINSTRUCTIONS HEATING CABLE PREPARATION  Lightly cut around the cable outer jacket and up  Lightly cut around the cable inner jacket...
Page 4 NELSON INSTALLATION HSC100 SPLICE CONNECTION KIT WITHOUT ENCLOSUREINSTRUCTIONS HEATING CABLE PREPARATION  Lightly score core material and snap off at base of bus wires.  Trim away any frayed or dam...
Page 5 NELSON INSTALLATION HSC100 SPLICE CONNECTION KIT WITHOUT ENCLOSUREINSTRUCTIONS POWER TERMINATION INSTALLATION  Slide green/yellow tubing over braid.  Trim bus wires and braid as necessary. WARNING ...
Page 6 NELSON INSTALLATION HSC100 SPLICE CONNECTION KIT WITHOUT ENCLOSUREINSTRUCTIONS FINAL ASSEMBLY Note: For pipes 25mm (1” ) and below, install HC_SPA (purchased separately) between standoff and pipe. En...
Page 7 NELSON INSTALLATION HSC100 SPLICE CONNECTION KIT WITHOUT ENCLOSUREINSTRUCTIONS FINAL ASSEMBLY Ground Braid Ground Braid Heater Cable Heater Cable Terminal Blocks  Terminate bus wires and ground brai...
Page 8 NELSON INSTALLATION HSC100 SPLICE CONNECTION KIT WITHOUT ENCLOSUREINSTRUCTIONS GENERAL CONDITIONS OF SAFE USE  To prevent electrical arcing and fire hazard, all cable connections and electrical wiri...
Page 9 NELSON INSTALLATION HSC100 SPLICE CONNECTION KIT WITHOUT ENCLOSUREINSTRUCTIONS APPROVALS NEC®; NFPA 70: National Electrical Code®, International Electrical Code Series IEEE Std 515™-2011 Standard for...

Manual Details

Brand Emerson
Pages 9
File Size 748.03 KB
Published June 03, 2026
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Frequently Asked Questions

What cables can the HSC100 Splice Connection Kit connect?

It is designed for use with all wattages of CLT-J, CLT-JT, LT-J, LT-JT, UT-1, QLT-J, HLT-J and XLT-J heating cable constructions.

Are the instructions self-sufficient regarding installation?

These instructions must be used together with the specific installation and maintenance instructions for self-regulating heater cable (GA-1765).

What is required for ATEX, IECEx, or US installations?

Refer to the junction box and terminal block selection guide (GA-2364) to determine correct parts to maintain certification.

What tools are recommended for installation using the HSC100 kit?

Recommended tools include a Utility Knife, Wire Cutters, Adjustable Wrench, Needle Nose Pliers, Small Flat Blade Screwdriver, and Large Slotted Screwdriver.