# A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

EMERSON Instruction Sheet GA-2438, EXTC125 Tee Splice Connection Kit

Summary

Designed for professionals, this connection kit provides a robust IP66/NEMA 4X solution to connect three heater cables in a tee splice configuration. The EXTC125 Kit allows users to join different wattages or extend self-regulating heating cable systems. This manual offers comprehensive, step-by-step instructions covering proper power termination installation, standoff positioning, and detailed wire preparation for multiple standard cable types.

📄 Preview PAGE OF 9

Page 1 Text Content

NELSON

INSTALLATION

EXTC125 TEE SPLICE CONNECTION KIT INSTRUCTIONS

DESCRIPTION The EXTC125 Tee Splice Connection Kit is designed to connect three heater cables in a tee splice configuration. This kit is designed for use with all wattages of CLT- J(ordinary locations), CLT-JT(ordinary locations), LT-J, LT- JT, UT-1, QLT-J, HLT-J and XLT-J heating cable constructions. The EXTC125 is rated IP66/NEMA 4X. The EXTC125 connection kit may be used to connect multiple heater segments, connect different wattage cables together or to provide access to serviceable equipment.

These instructions are to be used together with the installation and maintenance instructions for self-regulating heater cable (GA-1765).

KIT CONTENTS QTY ITEM DESCRIPTION

1 1 ENCLOSURE WITH TERMINAL BLOCKS 3 2 POWER TERMINATION 2 3 END TERMINATION 1 4 SILICONE ADHESIVE 1 5 ENCLOSURE ADAPTER 1 6 STANDOFF 1 7 LOCKNUT 3 8 GREEN/YELLOW TUBE

1 9 CABLE CLAMP 1 10 CABLE TIE (not shown) 6 11 GUIDE TUBES (not shown) 1 12 PRODUCT LABEL (not shown)

INSTALLATION ACCESSORIES Pipe Clamp – PC03, PC12 or PC20 (included)  Fiberglass Tape – GT6 or GT60

OPTIONAL INSTALLATION MATERIAL HC-SPA Small Pipe Adapter – For 25 mm (1.0”) diameter pipe and below.

RECOMMENDED TOOLS Utility Knife Wire Cutters Adjustable Wrench (52mm [2.1”] size) Needle Nose Pliers Small Flat Blade Screwdriver Large Slotted Screwdriver

TULSA, OK 74146  TEL 918-627-5530 FAX 918-641-7336 www.nelsonheaters.com

GA-2438 Rev. 4 Sheet 1 of 9 January 2017

Page Summary Contents For EMERSON Instruction Sheet GA-2438, EXTC125 Tee Splice Connection Kit

Page 1 NELSON INSTALLATION EXTC125 TEE SPLICE CONNECTION KIT INSTRUCTIONS DESCRIPTION The EXTC125 Tee Splice Connection Kit is designed to connect three heater cables in a tee splice configuration. This kit...
Page 2 NELSON INSTALLATION EXTC125 TEE SPLICE CONNECTION KIT INSTRUCTIONS STANDOFF POSITIONING 46 cm (18”) 31 cm (12”) 46 cm (18”) 46 cm (18”)  Mark pipe where standoff will be mounted.  Insert cable reta...
Page 3 NELSON INSTALLATION EXTC125 TEE SPLICE CONNECTION KIT INSTRUCTIONS HEATING CABLE PREPARATION  Lightly cut around the cable outer jacket and up  Lightly cut around the cable inner jacket. the center...
Page 4 NELSON INSTALLATION EXTC125 TEE SPLICE CONNECTION KIT INSTRUCTIONS HEATING CABLE PREPARATION  Lightly score core material and snap off at base of bus wires.  Trim away any frayed or damaged bus wir...
Page 5 NELSON INSTALLATION EXTC125 TEE SPLICE CONNECTION KIT INSTRUCTIONS POWER TERMINATION INSTALLATION  Slide green/yellow tubing over braid.  Trim bus wires and braid as necessary. WARNING  Do not meg...
Page 6 NELSON INSTALLATION EXTC125 TEE SPLICE CONNECTION KIT INSTRUCTIONS FINAL ASSEMBLY 38 mm (1½”)  Pull excess heating cable back  Allow 3.81 cm (1 ½””) of each heating cable through standoff. to remai...
Page 7 NELSON INSTALLATION EXTC125 TEE SPLICE CONNECTION KIT INSTRUCTIONS FINAL ASSEMBLY Locknut Cable Clamp  Install enclosure and secure to enclosure adapter  Install cable clamp over heating cables at ...
Page 8 NELSON INSTALLATION EXTC125 TEE SPLICE CONNECTION KIT INSTRUCTIONS  Install thermal insulation and protective lagging.  Apply sealant around standoff penetration to prevent moisture entry.  Leave ...
Page 9 NELSON INSTALLATION EXTC125 TEE SPLICE CONNECTION KIT INSTRUCTIONS APPROVALS NEC®; NFPA 70: National Electrical Code®, International Electrical Code Series IEEE Std 515™-2011 Standard for the Testing...

Manual Details

Brand Emerson
Pages 9
File Size 732.41 KB
Published June 03, 2026
38 views

Enter the captcha to get the download link:

captcha

Frequently Asked Questions

What is the IP/NEMA rating of the EXTC125 connection kit?

The EXTC125 kit is rated IP66/NEMA 4X.

Can this kit connect various types or wattages of heating cable?

Yes, it can connect multiple heater segments, different wattage cables together, and supports several specified cable constructions.

What are the warnings regarding heating cable preparation?

Do not cut or nick bus wires, and be careful to avoid cutting the braid during the preparation process.