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EMERSON Instruction Sheet GA-2028, PLT-L Connection Kit

Summary

This manual provides detailed installation instructions for the PLT-L Series End of Circuit Light Kit, designed to signal the operational status of heat tracing systems. The kit is essential for safely terminating and monitoring various types (CB, J, JT) of LT, CLT, HLT, and NC heater cables across different voltages. Whether you are a professional electrician or HVAC technician working with industrial heating applications, this comprehensive guide ensures proper setup, power termination, and secure electrical connection according to NEC standards.

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NELSON™ HEAT TRACING SYSTEMS INSTALLATION PLT-L SERIES END OF CIRCUIT LIGHT KIT INSTRUCTIONS

DESCRIPTION KIT CONTENTS The PLT-L Series End of Circuit Light Kit is for use with 1 Junction Box 1 Power Termination 1 Conduit Locknut 1 Box Adapter

all versions of LT, CLT, HLT and NC heater cables. Compatible

1 Sealing Grommet 1 Gasket

for use with any vendor’s heater cables smaller than 11mm (.44”)

1 Stand-off 1 Tube of Silicone

diameter. Minimum installation temperature –40°C (-40°F).

1 Caution Label 2 Pipe Clamps 1 Light Assembly 3 Gaskets (soft)

Voltage Kit Cat. # 120V PLT-L120 208V PLT-L208 Silicone

Light Assembly

240V PLT-L240

Junction Box

277V PLT-L277

**Soft Gaskets (3)

Power Termination

Box Cover

Conduit Locknut

**Ring Nut

Gasket

Box Adapter

Label

Sealing Grommet **WARNING: J-Grommet - Overjacket Products

Stand-off DO NOT USE THE HARD GASKETS

B-Grommet - Base Products

& PLASTIC RING FURNISHED WITH

U-Grommet - NC or any other special

construction heaters THIS KIT. USE THE (3) SUPPLIED SOFT GASKETS INSTEAD.

*Heater Cable (see warning below)

*ITEMS NOT INCLUDED IN KIT

Pipe Clamp

Note: This detail shows Braided “CB” Products only. For Overjacket “J” or “JT” Products see diagram on sheet 8.

WARNING: Article 427-22 of the National Electrical Code requires that all heaters shall have metal coverings and be provided with branch circuit ground-fault protection.

P.O. BOX 726  TULSA, OK 74101  TEL 918-627-5530  FAX 918-641-7336  www.nelsonheaters.com

GA-2028 Rev. 4 Sheet 1 of 8 January 2010

Page Summary Contents For EMERSON Instruction Sheet GA-2028, PLT-L Connection Kit

Page 1 NELSON™ HEAT TRACING SYSTEMS INSTALLATION PLT-L SERIES END OF CIRCUIT LIGHT KIT INSTRUCTIONS DESCRIPTION KIT CONTENTS The PLT-L Series End of Circuit Light Kit is for use with 1 Junction Box 1 Power T...
Page 2 NELSON™ HEAT TRACING SYSTEMS INSTALLATION PLT-L SERIES END OF CIRCUIT LIGHT KIT INSTRUCTIONS STAND-OFF POSITIONING Section View A A (recommend installing at the WARNING: 4 or 8 o'clock positions.) Do ...
Page 3 NELSON™ HEAT TRACING SYSTEMS INSTALLATION PLT-L SERIES END OF CIRCUIT LIGHT KIT INSTRUCTIONS SEALING GROMMET INSTALLATION FOR BRAIDED “CB” PRODUCTS 13mm (.5")  Slide braid back, allowing at leas...
Page 4 NELSON™ HEAT TRACING SYSTEMS INSTALLATION PLT-L SERIES END OF CIRCUIT LIGHT KIT INSTRUCTIONS OVERJACKET “J or “JT” PRODUCTS WARNING: DO NOT CUT BRAID 127mm (5")  Lightly cut around cable overjac...
Page 5 NELSON™ HEAT TRACING SYSTEMS INSTALLATION PLT-L SERIES END OF CIRCUIT LIGHT KIT INSTRUCTIONS FOR ALL NELSON LT, CLT & HLT PRODUCTS (See sheet 6 for an alternate stripping method for HLT products.)...
Page 6 NELSON™ HEAT TRACING SYSTEMS INSTALLATION PLT-L SERIES END OF CIRCUIT LIGHT KIT INSTRUCTIONS HLT PRODUCTS ALTERNATE STRIPPING METHOD 102mm (4")  Lightly cut around cable outer jacket 102mm (4&qu...
Page 7 NELSON™ HEAT TRACING SYSTEMS INSTALLATION PLT-L SERIES END OF CIRCUIT LIGHT KIT INSTRUCTIONS POWER TERMINATION WARNING: Bus wires must not touch or cross 13mm (.5") while inserting into power ter...
Page 8 NELSON™ HEAT TRACING SYSTEMS INSTALLATION PLT-L SERIES END OF CIRCUIT LIGHT KIT INSTRUCTIONS ELECTRICAL CONNECTION Power Termination Light Assembly Heater Cable Braid Note: This detail shows Overjacke...

Manual Details

Brand Emerson
Pages 8
File Size 158.35 KB
Published June 05, 2026
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Frequently Asked Questions

What types of feeder cables are compatible with the PLT-L series kit?

The kit is for use with all versions of LT, CLT, HLT and NC heater cables.

Are there specific warnings regarding gaskets used in this installation?

Do not use the hard gaskets. Use the three supplied construction heaters' soft gaskets instead.

What safety requirements must be met for the installed heaters?

Article 427-22 of the National Electrical Code requires that all heaters have metal coverings and branch circuit ground-fault protection.

How long does the silicone sealant take to fully cure after application?

The silicone will set up in about 30 minutes and achieve a complete cure after 24 hours.