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AN3290 Application Note Reference design for double output SMPS for power line modem applications using ALTAIR04-900 primary controller Introduction This application note introduces a new “all-primary...
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Contents AN3290 Contents Test board design and evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Output voltage characteristics . . . . . . . . . . . . . . . . . . . . . . . . ....
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AN3290 List of Tables List of Tables Table 1. ALTAIR04-900 power supply: electrical specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Table 2. ALTAIR04-900 power supply - bil...
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List of figures AN3290 List of figures Figure 1. Electrical schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Figure 2. PCB: com...
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AN3290 Test board design and evaluation 1 Test board design and evaluation As a reference design, a 7.48 W nameplate output power SMPS has been specifically designed and developed according to the spe...
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Test board design and evaluation AN3290 Figure 1. Electrical schematic Figure 2. PCB: component side (not to scale) 6/34 Doc ID 18038 Rev 1
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AN3290 Test board design and evaluation Figure 3. Demonstration board image: power supply board Doc ID 18038 Rev 1 7/34
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Test board design and evaluation AN3290 Figure 4. Demonstration board image: complete (power supply and PLM boards) Table 2. ALTAIR04-900 power supply - bill of material Reference Part Description Not...
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AN3290 Test board design and evaluation Table 2. ALTAIR04-900 power supply - bill of material (continued) Reference Part Description Note C6 B32922C3224M 220 n F - X2 EPCOS C7 2.2 n F - Y-CAP C8 470 n...
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Test board design and evaluation AN3290 Table 3. ALTAIR04-900 power supply: transformer characteristics Core E16 Primary inductance 2 m H Leakage inductance 1.42% nom. Primary winding 7.68 ± 5% Np1 11...
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AN3290 Output voltage characteristics 2 Output voltage characteristics Figure 6 and 7 show the load and the line regulation of the output 1 when the other output is charged with 40 m A and 80 m A resp...
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Efficiency and no load measurements AN3290 3 Efficiency and no load measurements In this section the converter efficiency has been measured at different output current levels on VOUT1 and VOUT2 fixed ...
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AN3290 Typical board waveforms 4 Typical board waveforms Typical waveforms during TX mode and different input voltages are shown in this section. In this condition the load on output 1 changes from 35...
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Typical board waveforms AN3290 Figure 11. Normal operations in TX mode at 115 VAC Figure 12. Normal operations in TX mode at 230 VAC 14/34 Doc ID 18038 Rev 1
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AN3290 Typical board waveforms Figure 13. Normal operations in TX mode at 264 VAC Figure 14. Normal operation in TX mode at 85 VAC and IOUT2=40 m A Doc ID 18038 Rev 1 15/34
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Typical board waveforms AN3290 Figure 15. Normal operation in TX mode at 85 VAC and IOUT2=80 m A Figure 16. Normal operation in TX mode at 115 VAC and IOUT2=40 m A 16/34 Doc ID 18038 Rev 1
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AN3290 Typical board waveforms Figure 17. Normal operation in TX mode at 115 VAC and IOUT2=80 m A Figure 18. Normal operation in TX mode at 230 VAC and IOUT2=40 m A Doc ID 18038 Rev 1 17/34
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Typical board waveforms AN3290 Figure 19. Normal operation in TX mode at 230 VAC and IOUT2=80 m A Figure 20. Normal operation in TX mode at 264 VAC and IOUT2=40 m A 18/34 Doc ID 18038 Rev 1
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AN3290 Typical board waveforms Figure 21. Normal operation in TX mode at 264 VAC and IOUT2=80 m A Doc ID 18038 Rev 1 19/34
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Protection features AN3290 5 Protection features The ALTAIR04-900 has several protection features that considerably increase end-product safety and reliability: auxiliary winding disconnection (or bro...
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AN3290 Protection features Figure 23. Short-circuit mode: 13 V shorted at 230 VAC Doc ID 18038 Rev 1 21/34
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Protection features AN3290 5.2 Auxiliary winding disconnection (brownout) At any switching cycle, the current sourced from the ZCD pin during turn-on is sensed and compared with an internal reference,...
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AN3290 Protection features 5.3 Secondary winding short-circuit and transformer saturation protection The ALTAIR04-900 is equipped with a hiccup mode overcurrent protection level. If the voltage on the...
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Protection features AN3290 Figure 26. Hiccup mode OCP: protection tripping at VIN=230 VAC and full load Figure 27. Hiccup mode OCP: operating condition at VIN=115 VAC 24/34 Doc ID 18038 Rev 1
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AN3290 Protection features Figure 28. Hiccup mode OCP: operating condition at VIN=230 VAC Doc ID 18038 Rev 1 25/34
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Conducted noise measurements AN3290 6 Conducted noise measurements One of the main benefits of the quasi-resonant mode of operation concerns conducted EMI emissions. In mains operated applications, du...
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AN3290 Conducted noise measurements Figure 30. CE average measurement at 115 VAC and full load: neutral Figure 31. CE average measurement at 230 VAC and full load: line Doc ID 18038 Rev 1 27/34
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Conducted noise measurements AN3290 Figure 32. CE average measurement at 230 VAC and full load: neutral 28/34 Doc ID 18038 Rev 1
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AN3290 Modifications for ultra wide-range operations 7 Modifications for ultra wide-range operations Although the board has been developed in wide-range up to 264 VAC, it can be easily modified in ord...
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Modifications for ultra wide-range operations AN3290 Table 4. ALTAIR04-900 power supply: bill of material for 440 VAC input voltage option Reference Part Description Note R10, R11 6.8 MΩ C3, C18 47 µF...
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AN3290 Conclusions 8 Conclusions A double-output flyback converter using the new ALTAIR04-900, specifically designed for power line modem systems based on ST7580 (by STMicroelectronics), has been intr...
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Demonstration tools and documentation AN3290 9 Demonstration tools and documentation The ALTAIR04-900 demonstration board order code is: EVLALTAIR900-M1. In order to get a complete PLM system, the pow...
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AN3290 Revision history 10 Revision history Table 5. Document revision history Date Revision Changes 26-Apr-2011 Initial release Doc ID 18038 Rev 1 33/34
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AN3290 Please Read Carefully: Information in this document is provided solely in connection with ST products. STMicroelectronics NV and its subsidiaries (“ST”) reserve the right to make changes, corre...