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Fairchild AN-6208 Specifications Manual

Summary

The FAN6208 is an optimized secondary synchronous rectifier controller designed specifically for high-efficiency isolated LLC and LC resonant power converters. This application note guides engineers through the seamless integration of synchronous rectification, drastically improving overall system efficiency—especially under light load conditions, while preventing shoot-through. The manual provides detailed design procedures, a full half-bridge circuit example, key timing diagrams, and operational guidelines for optimal performance across varying loads and frequencies.

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AN-6208 Secondary-Side Synchronous Rectifier (SR) for LLC Resonant Converter Using FAN6208

FAN6208 is a synchronous rectification controller for

Introduction

isolated LLC or LC resonant converters that can drive two

The LLC resonant converter has drawn a lot of attention individual SR MOSFETs emulating the behavior of rectifier recently due to its advantages over a conventional series diodes. FAN6208 measures the SR conduction time of each resonant converter and parallel resonant converter: narrow switching cycle by monitoring the drain-to-source voltage of frequency variation over wide load, input variation, and each SR and determines the optimal timing of SR gate Zero Voltage Switching (ZVS) for the entire load range. drive. FAN6208 also uses the change of opto-coupler diode

current to adaptively shrink the duration of SR gate drive

In an LLC resonant converter, rectifier diodes are typically

signals during load transients to prevent shoot-through. To

used to obtain DC output voltage from the transformer

improve light-load efficiency, Green Mode disables the SR

secondary winding. The conduction loss of diode rectifier

drive signals, minimizing gate drive power consumption at

contributes significantly to the overall power losses in an

light-load conditions.

LLC resonant converter; especially in low output voltage applications. The conduction loss of a rectifier is This application note describes the design procedure for a proportional to the product of its forward-voltage drop and SR circuit using FAN6208. The guidelines for printed the forward conduction current. Using synchronous circuit board (PCB) layout and a design example with rectification (SR) where the rectifier diode is replaced by experiment results are also presented. Figure 1 shows the MOSFET with a small on resistance (RDSON), the forward- typical application circuit of FAN6208. voltage drop of a synchronous rectifier can be lower than that of a diode rectifier and, consequently, the rectifier conduction loss can be reduced.

Figure 1. Typical Application

© 2010 Fairchild Semiconductor Corporation www.fairchildsemi.com Rev. 1.0.1 • 3/10/11

Page Summary Contents For Fairchild AN-6208 Specifications Manual

Page 1 www.fairchildsemi.com AN-6208 Secondary-Side Synchronous Rectifier (SR) for LLC Resonant Converter Using FAN6208 FAN6208 is a synchronous rectification controller for Introduction isolated LLC or LC r...
Page 2 AN-6208 APPLICATION NOTE LLC Resonance Converter with SR in IN Q1 Gate Figure 2 shows the simplified schematic of a half-bridge LLC resonant converter, where Lm is the magnetizing Q2 Gate inductance t...
Page 3 AN-6208 APPLICATION NOTE Application Circuit t SR-ON-DETL Figure 6 shows the typical application circuit of FAN6208 350ns DETL1 and Figure 7 shows the typical timing diagram of SR gate VDETL12V drive ...
Page 4 AN-6208 APPLICATION NOTE max The RP pin has an internal constant current source (41.5µA) SR DS ON FD (2) and the pin voltage is determined by the Rp resistor. Depending on the RP pin voltage, the Gree...
Page 5 AN-6208 APPLICATION NOTE transition of the primary-side MOSFETs takes place before Figure 15. Application Circuit of FD Pin the turn-off command of the SR is given. To prevent the shoot-through proble...
Page 6 AN-6208 APPLICATION NOTE Printed Circuit Board Layout In Figure 18, the power traces are marked as bold lines. As indicated by 4, the ground of the feedback loop Good PCB layout improves power system ...
Page 7 AN-6208 APPLICATION NOTE Design Example The following example is a 12V/300W single output power Table 1. System Specification supply with LLC resonant converter topology. As Figure 19 Input Voltage Ra...
Page 8 AN-6208 APPLICATION NOTE Table 2. Bill of Materials Part Value Note Part Value Note Resistor Capacitor R101 10Ω 1/4W C108 10µF 25V R102 3.3Ω 1/4W C201 3300µF 16V R103 3.3Ω 1/8W C202 3300µF 16V R104 10...
Page 9 AN-6208 APPLICATION NOTE Figure 20 and Figure 21 show the SR gate drive waveforms The efficiency test results of the Schottky diode and for different RP. As can be seen, the dead time of SR drive sync...
Page 10 AN-6208 APPLICATION NOTE Related Resources FAN6208 — Secondary Synchronous Rectifier Controller for LLC Topology FAN7621 — PFM Controller for Half-Bridge Resonant Converters FAN6982 — CCM Power Factor...

Manual Details

Brand Fairchild
Pages 10
File Size 472.52 KB
Published June 18, 2026
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Frequently Asked Questions

Why should I choose a synchronous rectifier over a standard diode?

An SR MOSFET has lower conduction loss than a diode of comparable rating, which significantly contributes to improving overall power losses, especially at light-load conditions.

How does FAN6208 determine the optimal timing for turning on the MOSFETs?

It senses the drain-to-source voltage of each SR; when this voltage drops to zero, the detection pin voltage falls, allowing it to calculate the precise turn-on delay.

What resonant conditions are required to ensure Zero Voltage Switching (ZVS)?

Only gain curves with inductive impedance characteristics should be used, where the gain decreases as frequency increases, which helps achieve ZVS for the primary-side switches.