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Fairchild AN-6206 User's Manual

Summary

Optimize your switching converter design with integrated Synchronous Rectifier (SR) controller solutions. This resource provides comprehensive guidelines for implementing SR techniques in dual-forward converters, significantly reducing conduction losses and improving efficiency, especially at light loads. Ideal for power electronics engineers, the manual details the optimal circuit setup utilizing controllers like FAN6206 and demonstrates the design procedure, component selection strategies, and necessary timing considerations for reliable high-performance power supplies.

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www.fairchildsemi.com

AN-6206 Primary-Side Synchronous Rectifier (SR) Trigger Solution for Dual-Forward Converter Introduction In any switching converter, rectifier diodes are used to signals for the secondary-side SR driver FAN6206. obtain DC output voltage. The conduction loss of diode FAN6210 also provides drive signal for the primary-side rectifier contributes significantly to the overall power losses power switches by using an output signal from the PWM in a power supply; especially in low output voltage controller. FAN6210 can be combined with any PWM applications, such as personal computer (PC) power controller that can drive a dual-forward converter. To obtain supplies. The conduction loss of a rectifier is proportional to optimal timing for the SR drive signals, transformer winding the product of its forward-voltage drop and the forward voltage is also monitored. To improve light-load efficiency, conduction current. Using synchronous rectification (SR) green-mode operation is employed, which disables the SR where the rectifier diode is replaced by MOSFET with turn-on trigger signal, minimizing gate drive power proper on resistance (Rds ON), the forward-voltage drop of a consumption at light-load condition. synchronous rectifier can be lower than that of a diode

This application note describes the design procedure of SR

rectifier and, consequently, the rectifier conduction loss can

circuit using FAN6210 and FAN6206. The guidelines for

be reduced.

printed circuit board (PCB) layout and a design example

The highly integrated FAN6210 is a primary-side SR with experiment results are also presented. controller for dual-forward converter that provides control

PFC stage Vac Cbulk

Lo Vo

FAN6210

XP GND R6

XN SOUT Drv

SIN VDD

PWM control signal

RDLY DET FAN6206

(From PWM controller)

LPC1GATE1

From power supply

LPC2 GND

D5 D3 R3 of PWM controller

SN GATE2 C2

SP VDD

D6 D4 PT

Figure 1. Typical Application

© 2010 Fairchild Semiconductor Corporation www.fairchildsemi.com Rev. 1.0.0 • 4/27/10

Page Summary Contents For Fairchild AN-6206 User's Manual

Page 1 www.fairchildsemi.com AN-6206 Primary-Side Synchronous Rectifier (SR) Trigger Solution for Dual-Forward Converter Introduction In any switching converter, rectifier diodes are used to signals for the ...
Page 2 AN-6206 APPLICATION NOTE 1. FAN6210 External Component Setting Figure 2 and Figure 3 show the simplified schematic of two Figure 4 and Figure 5 show the detailed timing diagrams of switch forward conv...
Page 3 AN-6206 APPLICATION NOTE To protect the XP and XN pins from transient voltage spikes; components R3, R4, D3, D4, D5, and D6 are necessary (shown in Figure 1). R3 and R4 are recommended as 10Ω. D3~D6 a...
Page 4 AN-6206 APPLICATION NOTE Ratio LPC2 gets too much higher, freewheeling SR is still turned on after ILo decreases to zero. Therefore, negative ILo is generated. Abnormal voltage on Vds R is derived fro...
Page 5 AN-6206 APPLICATION NOTE Printed Circuit Board Layout In Figure 12, the power traces are marked as bold lines. As indicated by 8, FAN6206 control circuits’ ground Good PCB layout improves power system...
Page 6 AN-6206 APPLICATION NOTE Design Example The following example is a 12V/300W PC power supply, in Table 1. System Specification which the dual-forward topology is used. As Figure 13 Input shows, the FAN...
Page 7 AN-6206 APPLICATION NOTE Table 2. Bill of Materials Part Value Note Part Value Note Resistor Inductor R1 8.2kΩ 1/8W L1 73µH R2 10kΩ 1/4W L2 1.8µH R3 10Ω 1/8W Diode R4 10Ω 1/8W D1 FR107 R5 2kΩ 1/8W D2 ...
Page 8 AN-6206 APPLICATION NOTE Figure 14 and Figure 16 show the example design waveform. Figure 14 shows the typical SR driving signals and SR control signal SP-SN under CCM operation. Figure 16 shows that ...
Page 9 AN-6206 APPLICATION NOTE Related Resources FAN6210 — Primary-Side Synchronous Rectifier (SR) Trigger Controller for Dual Forward Converter FAN6206 — Highly Integrated Dual-Channel Synchronous Rectific...

Manual Details

Brand Fairchild
Pages 9
File Size 546.54 KB
Published June 22, 2026
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Frequently Asked Questions

How does synchronous rectification improve efficiency compared to diodes?

It replaces rectifier diodes with MOSFETs, which reduces conduction loss and minimizes gate drive power consumption, enhancing light-load efficiency.

What resistors are used on the secondary side of a FAN6206 application?

The resistor R connected between the SP and SN pins is recommended to have a value of 1kΩ~10kΩ for most applications.

What components protect the XP and XN pins of the FAN6210?

To protect against transient voltage spikes, resistors (R) and diodes (D) are required on those pins.

What is the recommended resistor range for the FAN6210's current limiting application?

It is typical to use 10kΩ~33kΩ for the resistor R connected between the SOUT signal and the relevant pin.