# A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

EMERSON Manual Safety Relief Valves Pilot Operated Series 9240 IOM

Summary

This comprehensive manual covers the safe operation, installation, and maintenance of the Anderson Greenwood series 9240 POsrV modulating pilot pressure/vacuum relief valve. It is designed using critical safety principles to ensure proper system protection across demanding industrial applications. The guide provides detailed instructions for initial setup, preventative maintenance procedures (including pilot adjustments), functional testing of the complete assembly, and essential handling precautions required by qualified industry professionals.

📄 Preview PAGE OF 18

Page 1 Text Content

ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions

Before installation these instructions must be fully read and understood

Remove the pressure relief valve prior to performing any pressure testing of the system. The safety of lives and property often depends on the proper operation of the pressure/vacuum relief valve. The valve must be maintained according to appropriate instructions and must be periodically tested and reconditioned to ensure correct function.

warnin G Removal of the seal wires in an attempt to adjust and/or repair this product by unauthorized or unqualified persons voids the product warranty and may cause damage to equipment and serious injury or death to persons. The product is a safety related component intended for use in critical applications. The improper application, installation or maintenance of the product or the use of parts table of content S or components not manufactured by Anderson Greenwood may result in a failure of the product. 1 general valve description .............................. Any installation, maintenance, adjustment, test, 2 main valve maintenance ............................... etc. performed on the product must be done 3 Pilot maintenance ....................................... in accordance with the requirements of all 4 Pilot adjustment .......................................... applicable Anderson Greenwood procedures and 5 functional testing of instructions as well as applicable national and the complete assembly .............................. international codes and standards.

6 field test procedure .................................... 7 repair kits .................................................... Stora Ge and handlin G

the intent of these instructions is to acquaint Pressure/vacuum relief valve performance may the user with the storage, installation and be adversely affected if the valve is stored for operation of this product. Please read these an extended period without proper protection. instructions carefully before installation. rough handling and dirt may damage, deform,

or cause misalignment of valve parts and may Safety precaution S alter the pressure setting and adversely affect When the pressure/vacuum relief valve is under valve performance and seat tightness. it is pressure never place any part of your body near the recommended that the valve be stored in the pilot exhaust nor the outlet of the main valve. original shipping container in a warehouse or The main valve outlet should be piped or vented to at a minimum on a dry surface with a protective a safe location. covering until installation. inlet and outlet Always wear proper safety gear to protect head, protectors should remain in place until the eyes, ears, etc. anytime you are near pressurized valve is ready to be installed in the system.

valves. Never attempt to remove the pressure/vacuum relief valve from a system that is pressurized. Never make adjustments to or perform maintenance on the pressure/vacuum relief valve while in service unless the valve is isolated from the system pressure. If not properly isolated from the system pressure, the pressure/vacuum relief valve may inadvertently open resulting in serious injury.

engineering doc. #05.9040.171 rev. e

Emerson.com/Final Control © 2017 Emerson. All rights reserved. Vcio M-03091-u S 15/01

Page Summary Contents For EMERSON Manual Safety Relief Valves Pilot Operated Series 9240 IOM

Page 1 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions Before installation these instructions must be fully read and understood Remov...
Page 2 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions 1 General Val Ve de Scription Pilot vent (atmospheric reference) 1.1 operation...
Page 3 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions 2.2 Main seat replacement 6. remove nuts (530 and 520B) and O-ring 1. remove b...
Page 4 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions all single chamber diaphragm 9240p Series part S li St - Main Vent part S li S...
Page 5 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions See detail a See detail e See detail d Single chamber diaphragm assembly figur...
Page 6 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions See detail a See detail b See detail c See detail e See detail d dual chamber ...
Page 7 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions detail a details a and b single chamber diaphragm assembled retaining wire for...
Page 8 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions 2” thru 4” Valve inlet size 6” Valve inlet size 8” thru 10” Valve inlet size 1...
Page 9 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions l Ow Pressure aluminum 2” inlet size 3” thru 12” inlet size l Ow Pressure stai...
Page 10 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions 1. the contact surfaces must be clean, free from grease and dry. 2. remove the...
Page 11 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions 3 pilot Maintenance 3.2 pilot assembly for non-flowing modulating pilots (type...
Page 12 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions 9. install the following parts in the order listed on the spool (36): a. feedb...
Page 13 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions detail a inlet ½ n Pt inlet pressure pilot auxiliary dome detail b connection ...
Page 14 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions part S li St item description Bolt Plate, diaphragm support gasket, diaphragm ...
Page 15 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions 4 pilot adju St Ment 4.2 reseat pressure (for non-flowing modulating pilots - ...
Page 16 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions 5 functional te Stin G of co Mplete field test valve “a” a SSe M. of Main Val ...
Page 17 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions 7 repair Kit S soft goods repair kits contain all the diaphragms, seals, and s...
Page 18 ander Son Greenwood series 9240 POsr V with n On-fl Owing m Odulating Pil Ot Installat Ion and Ma Intenance Instruct Ions part S item description Body - shuttle shuttle assembly Cap - shuttle gasket -...

Manual Details

Brand Emerson
Pages 18
File Size 696.64 KB
Published June 05, 2026
40 views

Enter the captcha to get the download link:

captcha

Frequently Asked Questions

What safety precautions must be taken before maintaining or servicing the valve?

Never attempt to remove it from a pressurized system; it must be isolated first from the systemic pressure.

Which ANSI flange class is compatible with the inlet flanges?

The inlet flanges are designed for use with 150 class ANSI flanges.

What actions will void the manufacturer's warranty?

Removing the seal wires to attempt adjustment or repair by unauthorized or unqualified persons voids the warranty and can cause serious injury.

How should the valve be properly stored?

The valve must be stored in its original shipping container, placed on a clean, dry surface, and protected from rough handling.