OMRON Safety Product F3SG-R Series F3SG-[]R[][][][][][][][] Safety Light Curtain Instruction Sheet (Safety Precautions) (ENG JPN)

For installation For wiring Storage conditions and installation environment • Do not install, use, or store the F3SG-R for a long time at a temperature or humidity

WARNING WARNING out of the specified range.

Make sure Responsible Person tests the operation of the F3SG-R after • This is a class A product. In residential areas it may cause radio interference, in which case

When using the PNP output, connect the load between the output and 0 V line.

installation to verify that the F3SG-R operates as intended. Make sure to stop When using the NPN output, connect the load between the output and +24 VDC the Responsible Person may be required to take adequate measures to reduce interference.

the machine until the test is complete. Unintended installation, wiring or function line. Connecting the load between the output and a different power supply line Wiring and installation settings may cause a person to go undetected, resulting in serious injury. from the above will result in a dangerous condition because the operation • Properly perform the wiring after confirming the signal names of all the terminals.

mode of safety output is reversed to "Dark-ON". • Be sure that there is nothing in the detection zone and the stable-state indicator is

Make sure to install the F3SG-R at the safe distance from the hazardous part

of the equipment. Otherwise, the machine may not stop before a person turned ON after power is turned ON.

When using the PNP output, do not ground +24 VDC line. When using the

Model F3SG-□R□□□□□□□□ reaches the hazardous part, resulting in serious injury. • Do not operate the control system until 2 seconds or more after turning ON the power

NPN output, do not ground 0 V line. Otherwise, a ground fault may turn the

safety output ON, resulting in a failure of stopping the machine. of the F3SG-R.

Install a protective structure so that the hazardous part of a machine can only

• When using a commercially available switching regulator power supply, make sure to

be reached by passing through the sensor's detection zone. Install the sensors Configure the system by using the optimal number of safety outputs that

Safety Light Curtain ground the PE terminal (protective earth terminal).

so that part of the person is always present in the detection zone when working satisfy the requirements of the necessary safety category.

in a machine's hazardous zones. If a person is able to step into the hazardous • Install the emitter and receiver to the same vertical direction.

Do not connect each line of F3SG-R to a DC power supply of higher than • Use brackets of specified quantities and locations according to the dimensions.

zone of a machine and remain behind the F3SG-R's detection zone, configure

24 VDC+20%. Also, do not connect it to an AC power supply. Failure to do so

EN Safety Precautions the system with Restart Interlock function. Failure to do so may result in If the brackets described above are not used, ratings and performance cannot be met.

may result in electric shock.

serious injury due to unexpected startup. • Do not install the F3SG-R close to a device that generates high-frequency noise.

Make sure to perform wiring while the power supply is OFF. Otherwise, take sufficient blocking measures.

Thank you for purchasing the F3SG-R Series Safety Light Curtain (hereinafter Install the reset switch in a location that provides a clear view of the entire

referred to as the "F3SG-R"). Be sure to have F3SG-R be handled by a Cleaning

hazardous zone and where it cannot be activated from within the hazardous zone.

"Responsible Person" who is well aware of and familiar with the machine to be Do not use the auxiliary output for safety applications. Failure to do so may result Do not use thinner, benzene, or acetone for cleaning. They affect the product's resin

installed. The term "Responsible Person" used in this document means the person Install the pre-reset switch always in the hazardous zone and where it cannot parts and paint on the housing.

in serious injury when the F3SG-R fails.

qualified, authorized and responsible to secure "safety" in each process of the be activated from outside the hazardous zone.

Object detection

For the F3SG-R to comply with IEC 61496-1 and UL 508, the DC power supply

design, installation, operation, maintenance services and disposition of the The F3SG-R cannot detect transparent and/or translucent objects.

The F3SG-R cannot protect a person from a projectile exiting the hazardous unit must satisfy all of the following conditions:

machine. It is assumed that F3SG-R will be used properly according to the

zone. Install protective cover(s) or fence(s). • Must be within the rated power voltage (24 VDC ± 20%) Settings

installation environment, performance and function of the machine.

• Must have tolerance against the total rated current of devices if it is connected • Muting related time must be properly configured for its application by a sufficiently

Responsible Person should conduct risk assessment on the machine and When the fixed blanking or floating blanking function is used, observe the following.

to multiple devices trained and qualified person, and the person must have responsibility for settings,

determine the suitability of this product before installation. Read this document and Failure to do so may cause a person to go undetected, resulting in serious injury.

• Must comply with EMC directives (industrial environment) especially when setting the muting time limit to infinite.

reference manuals for F3SG-R thoroughly to understand and make good use of the • Responsible Person must verify that a test rod is detected for all detection

• Double or reinforced insulation must be applied between the primary and • Do not operate the DIP Switch during normal operation of the F3SG-R. Otherwise, the

descriptions before installing and operating the product. Keep this document at the zones except the blanked area.

secondary circuits F3SG-R enters the Lockout state.

place where the operator can refer to whenever necessary. • When the fixed blanking function is used, install a protective structure to

• Automatic recovery of overcurrent protection characteristics • Do not operate the DIP Switch and Push Switch with tools that may damage the product.

cover the whole blanked area in order to prevent personnel approach to

• Output holding time must be 20ms or longer

hazardous part of the machine through the blanked area. • Be sure that the F3SG-R is in the Setting mode when making a change to the setting.

• Must satisfy output characteristic requirements for class 2 circuit or limited

Detection capability gets larger when fixed/floating blanking or reduced voltage current circuit defined by UL508. resolution function is used. When these functions are used, the safety distance • Must comply with laws and regulations, regarding EMC and electrical equipment

calculation must be based on the increased detection capability for these Reference Manuals

safety, of the country or region where the F3SG-R is used (For example, in EU, the

© OMRON Corporation 2014-2020 All Rights Reserved.

functions. Otherwise the machine may not stop before a person reaches to the power supply must comply with the EMC Directive and the Low Voltage Directive.) hazardous part, resulting in serious injury. Document Title Cat. No.

Original instructions 3266493-2F Double or reinforced insulation from hazardous voltage must be applied to all

A warning zone must not be used for safety applications. Always install your system input and output lines. Failure to do so may result in electric shock. Safety Light Curtain F3SG-R Series

Instructions in the official EU languages and a signed EC Declaration of Conformity in so that a detection zone should be passed before reaching a source of danger.

User’s Manual

Extension of the cable must be within a specified length. If it isn't, safety

English are available on our website at www.industrial.omron.eu/safety.

When a warning zone is configured, you must attach labels that indicate a function may not work properly, resulting in danger. Safety Light Curtain F3SG-R Series 7999687-9 (F3SG-RA)

border between normal detection zone and warning zone. Otherwise the Quick Installation Manual 8900153-0 (F3SG-RE)

machine may not stop before a person reaches to the hazardous part, Settings

EC/EU Declaration of Conformity

resulting in serious injury.

WARNING In the interest of product improvement, For more information, visit

OMRON declares that the F3SG-R is in conformity with the requirements of the following A warning zone must be configured based on a safety distance.

specifications are subject to change without notice.

EC/EU Directives: Some settings of functions or the Setting Recovery function configurable with the Machinery Directive 2006/42/EC, EMC Directive 2004/108/EC, 2014/30/EU Configuration Tool may increase risks. Make sure the Responsible Person conduct

The muting and override functions disable the safety functions of the device.

a thorough risk assessment analysis before managing and changing the settings.

You must ensure safety using other method when these functions are operating.

Unintended changes to the settings may cause a person to go undetected resulting Standards Install muting sensors so that they can distinguish between the object that is in serious injury.

being allowed to pass through the detection zone and a person. If the muting After completion of teach-in, check that the configuration have been properly done.

The F3SG-R is designed and manufactured according to the following standards. function is activated by the detection of a person, the machine may not stop

http://www.ia.omron.com/f3sg-r

EN61496-1 (Type 4 and Type 2 ESPE), EN 61496-2 (Type 4 and Type 2 AOPD), operating, resulting in serious injury.

EN61508-1 through -4 (SIL 3 for Type 4 and SIL 1 for Type 2),

Other

Muting lamps that indicate the state of the muting and override functions must be

EN ISO 13849-1:2008 (PL e, Category 4 for Type 4 and PL c, Category 2 for Type 2)

installed where they are clearly visible to workers from all the operating positions.

WARNING Suitability for Use

Use 2 independent input devices for muting inputs. Failure to do so may result in

Safety Precautions Do not try to disassemble, repair, or modify this product. Doing so may cause

a muting status due to a single muting sensor's failure. Omron Companies shall not be responsible for conformity with any standards,

the safety functions to stop working properly.

codes or regulations which apply to the combination of the Product in the

Indications and Meanings for Safe Use You must install F3SG-R, muting sensor, and physical barrier, and configure

Do not use the F3SG-R in environments where flammable or explosive gases

The precautions listed in this document indicated by alert symbols and statements must time settings for muting so that an operator should not enter hazardous zone. Buyer’s application or use of the Product. At Buyer’s request, Omron will

are present. Doing so may result in explosion.

be followed for the safe use of the F3SG-R. Failure to follow all precautions and alerts provide applicable third party certification documents identifying ratings and

The Dynamic Muting function can configure a new muting zone after muting is

may result in an unsafe use or operation.Thoroughly read this document before using Perform daily and 6-month inspections for the F3SG-R as described in the User's

enabled based on a result measuring a workpiece height for a certain period of limitations of use which apply to the Product. This information by itself is not

the F3SG-R. Manual. Otherwise, the system may fail to work properly, resulting in serious injury.

time. The function must be completely verified by a trained and qualified sufficient for a complete determination of the suitability of the Product in

The following word and symbols are used in this document. Do not use the F3SG-R in environments where strong magnetic field may be

person before being used. Take additional safety measures if necessary. combination with the end product, machine, system, or other application or

produced. Doing so may cause the safety functions to stop working properly.

Meaning of Signal Word Install the switch to activate the override function in a location that provides a use. Buyer shall be solely responsible for determining appropriateness of the

clear view of the entire hazardous zone and where it cannot be activated from particular Product with respect to Buyer’s application, product or system.

Indicates an imminently hazardous situation which, if not avoided, within the hazardous zone. Make sure that nobody is in the hazardous zone

Buyer shall take application responsibility in all cases.

is likely to result in serious injury or may result in death. Additionally before activating the override function.

Precautions for Safe Use

there may be severe property damage.DANGER

Override time must be properly configured for its application by a sufficiently

NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS

trained and qualified person. Make sure to observe the following precautions that are necessary for ensuring safe use

RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT

Indicates a potentially hazardous situation which, if not avoided, will of the product.

Make sure to connect an override cancel switch to the Reset line when using

• Do not install the F3SG-R in the following types of environments: ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO

result in minor or moderate injury, or may result in serious injury or the override function. Otherwise the override state may not be released by the

-Areas exposed to intense interference light, such as direct sunlight ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY

death. Additionally there may be significant property damage.WARNING override cancel switch, resulting in serious injury.

-Areas with high humidity where condensation is likely to occur RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL

When muting error occurs with workpiece blocking the F3SG-R, there are two methods to -Areas where oil mist or corrosive gases are present

Alert Statements EQUIPMENT OR SYSTEM.

forcibly remove the workpiece.

-Areas exposed to vibration or shock levels higher than in the specification provisions

1) Manual operation (with additional safety measure); or

-Areas where the product may come into contact with water

DANGER 2) Override function (Override at Normal Operation / Override upon Startup)

-Areas where the pollution degree is harsher than 3, such as outdoor environment

Only one of the methods, either 1) or 2) must be used. OMRON Corporation (Manufacturer)

Stop the machine immediately if the F3SG-R and the machine installed with -Areas where the product may get wet with oil that can solve adhesive

If they are used at the same time, the override may be activated at an unexpected timing.

the F3SG-R does not operate as intended. • Loads must satisfy both of the following conditions: Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 JAPAN

Install F3SG-R so that it is not affected by reflective surfaces. Failure to do so -Not short-circuited

Make sure to test the operation of the F3SG-R after setting with DIP Switch to Contact: www.ia.omron.com

may hinder detection, resulting in serious injury. For an installation distance

-Not used with a current that is higher than the rating

verify that the F3SG-R operates as intended. Make sure to stop the machine

from reflective surfaces, see the User's Manual.

• Do not drop the product

until the test is complete. Unintended settings may cause a person to go Regional Headquarters

When using more than 1 set of F3SG-R in adjacent areas, the emitter of one F3SG-R • Dispose of the product in accordance with the relevant rules and regulations of the

undetected, resulting in serious injury or death.

may interfere with the receiver of the other, causing the safety functions to stop country or area where the product is used. OMRON EUROPE B.V. (Importer in EU)

working properly. Install and configure them so that mutual interference does not occur. • Make sure that the F3SG-R is securely mounted and its cables and connectors are Wegalaan 67-69, 2132 JD Hoofddorp

For users

properly secured based on the torque recommended in the User's Manual. The Netherlands

Make sure that foreign material such as water, oil, or dust does not enter the

WARNING F3SG-R or the connector while the cap or the cover of the DIP Switch is removed. • Bending radii of cables must be equal to or higher than specified minimum values. Tel: (31)2356-81-300/Fax: (31)2356-81-388 • When replacing the cable connectors with other types of connectors, use connectors

The F3SG-R must be installed, configured, and incorporated into a machine To change the response time, calculate the safety distance based on the OMRON ELECTRONICS LLC

that provide a protection grade of IP54 or higher.

control system by a sufficiently trained and qualified person. An unqualified setting. Otherwise, the machine may not stop before a person reaches the 2895 Greenspoint Parkway, Suite 200

• Be sure to route the input/output lines for the F3SG-R separate from high-potential

hazardous part, resulting in serious injury. Hoffman Estates, IL 60169 U.S.A.

person may not be able to perform these operations properly, which may power lines or through an exclusive conduit.

cause a person to go undetected, resulting in serious injury. Do not use the sensor system with mirrors in a retro-reflective configuration as Tel: (1) 847-843-7900/Fax: (1) 847-843-7787

• To extend a cable length with a cable other than the dedicated cable, use a cable with

shown below.Doing so may hinder detection. It is possible to use mirrors to

the same or superior specifictions. OMRON ASIA PACIFIC PTE. LTD.

For machines alter the detection zone to a 90-degree angle.

• In environments where foreign material such as spatter adheres to the F3SG-R, attach No. 438A Alexandra Road # 05-05/08 (Lobby 2), a cover to protect the F3SG-R from the spatter.

Alexandra Technopark,

WARNING

Reflector • Interface Unit F39-GIF is dedicated to the F3SG-R series. Do not use it for F3SJ-A or

Singapore 119967

Do not use this sensor for machines that cannot be stopped by electrical F3SJ-E/B series.

Tel: (65) 6835-3011/Fax: (65) 6835-2711

control. For example, do not use it for a pressing machine that uses • Read and understand the User's Manual for DIP Switch setting.

Reflector

full-rotation clutch. Otherwise, the machine may not stop before a person • The rated life of this product is 6 years. OMRON (CHINA) CO., LTD. reaches the hazardous part, resulting in serious injury. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road,

To use F3SG-R in PSDI mode (initiation of cycle operations by a presence Pu Dong New Area, Shanghai, 200120, China

Position with retro-reflection Position with detection zone bent at 90° Precautions for Correct Use

sensing device), you must configure an appropriate circuit between F3SG-R

Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200

and the machine.For details about PSDI, refer to OSHA1910.217, IEC61496-1, Perform an inspection for all F3SG-R as described in the User's Manual. When Observe the precautions described below to prevent operation failure, malfunctions, or and other relevant standards and regulations. using cascade connections, perform inspections for every connected F3SG-R. undesirable effects on product performance. Feb, 2020F