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FAIRCHILD SG6902 Application for Controlling a CCM PFC and Flyback PWM Power Supply Data Manual

Summary

The SG6902 is an advanced Green Mode PFC/Flyback PWM Controller designed for building high-efficiency, reliable switching power supplies like 120W adapters. This application note guides engineers through a complete, step-by-step design using interleaved PFC and PWM stages to drastically reduce noise while maximizing efficiency. Key features include automatic green-mode operation, multi-vector control for fast transient response, and comprehensive protections (OVP/UVP, Brownout). It is essential for power supply designers seeking stable performance across varying loads with minimum external components.

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www.fairchildsemi.com

AN-6902 Applying SG6902 to Control a CCM PFC and Flyback/PWM Power Supply Summary Description This application note shows a step-by-step design to a SG6902 is designed for power supplies that consist of boost 120W/24V power adapter. The equations also can be PFC and flyback PWM. It requires few external applied to different output voltages and wattages. components to achieve green-mode operation and versatile

protections and compensations.

Features The proprietary interleave switching synchronizes the PFC

and PWM stages and reduces switching noise. At light

Interleaved PFC/PWM Switching

loads, PFC stage is turned off to save power and the PWM

Green-Mode PFC/PWM Switching switching frequency is decreased in response to the load. No PFC Switching at Light Loads for Power Saving

For PFC stage, the proprietary multi-vector control scheme Innovative Switching Charge Multiplier-divider provides a fast transient response in a low-bandwidth PFC loop. The overshoot and undershoot of the PFC voltage are

Low Startup and Operating Current

clamped. If the feedback loop is broken, SG6902 shuts off

Innovative Switching Charge Multiplier-divider the switching to protect the power supply and its load. Multi-vector Control for Improved PFC Output

For the flyback PWM stage, the synchronized slope

Transient Response

compensation ensures the stability of the current loop. Average-Current-Mode Control for PFC “Hiccup” operation limits a maximum output power during the overload situations.

Programmable Two-Level PFC Output Voltage to

Achieve the Best Efficiency The difference between members of this family are shown in the table below.

PFC Over-voltage and Under-voltage Protections PFC and PWM Feedback Open-loop Protection Parameter SG6902 SG6901A Cycle-by-cycle Current Limiting for PFC/PWM Start Threshold Voltage 16V 12V

Slope Compensation for PWM Minimum Operating Voltage 10V 10V Maximum Power Limit for PWM The Interval of OPFC Lags Behind OPWM at Startup 11.5ms 11.5ms

Brownout Protection

PFC On/Off O X

Over Temperature Protection

OTP O O

Power-on Sequence Control and Soft-start

Soft-Start O O

20-Pin SOP and SSOP Packages

© 2007 Fairchild Semiconductor Corporation www.fairchildsemi.com Rev. 1.2.1 • 5/1/08

Page Summary Contents For FAIRCHILD SG6902 Application for Controlling a CCM PFC and Flyback PWM Power Supply Data Manual

Page 1 www.fairchildsemi.com AN-6902 Applying SG6902 to Control a CCM PFC and Flyback/PWM Power Supply Summary Description This application note shows a step-by-step design to a SG6902 is designed for power ...
Page 2 AN-6902 APPLICATION NOTE Pin Configuration Figure 1. Pin Configuration Typical Application Figure 2. Typical Application © 2007 Fairchild Semiconductor Corporation www.fairchildsemi.com Rev. 1.2.1 • 5...
Page 3 AN-6902 APPLICATION NOTE Block Diagram Figure 3. Block Diagram © 2007 Fairchild Semiconductor Corporation www.fairchildsemi.com Rev. 1.2.1 • 5/1/08 3
Page 4 AN-6902 APPLICATION NOTE PFC Section Because the capacitor includes ±20% variation, the Power-On Sequence capacitor 100µF is chosen. SG6902 is active when the line voltage is higher than the brownout ...
Page 5 AN-6902 APPLICATION NOTE 20KHz FBPWM(V) Figure 5. Switching Frequency vs. FB Voltage To save power, the PFC stage is enabled only when the feedback voltage of the FBPWM pin is higher than a threshold ...
Page 6 AN-6902 APPLICATION NOTE Cycle-by-cycle Current Limiting PFC Operation SG6902 provides cycle-by-cycle current limiting for both PFC and PWM stages. Figure 8 shows the peak current limit for the PFC st...
Page 7 AN-6902 APPLICATION NOTE Determine the resistor divider ratio RA/RB: Assume RA = 3MΩ, RB = 36.5KΩ, and RC = 60KΩ. Refer to Figure 10. At high line input, maximum output voltage is: )MAX(O ⎜⎜ R//R CB A...
Page 8 AN-6902 APPLICATION NOTE Leading-Edge Blanking (LEB) A voltage signal develops on the current-sense resistor RS represents the switching current of MOSFET. Each time the MOSFET turns on, a spike, caus...
Page 9 AN-6902 APPLICATION NOTE Figure 14. Over-Current Protection or Short-Circuit Protection Referring to the maximum duty cycle and minimum input Over-Temperature Protection (OTP) voltage at full load, th...
Page 10 AN-6902 APPLICATION NOTE II Figure 17 shows a transformer winding structure, (36) PK AV including primary winding (Np1), copper layer (shield), secondary winding (Ns), auxiliary winding (AUX), (37) co...
Page 11 AN-6902 APPLICATION NOTE Printed Circuit Board Layout To provide a good ground reference and reduce the Note that SG6902 has two ground pins. Good high- switching noise of both the PFC and PWM stages,...
Page 12 AN-6902 APPLICATION NOTE Related Datasheets SG6902 — Green Mode PFC / Flyback PWM Controller SG6901A — Green Mode PFC / Flyback PWM Controller DISCLAIMER FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO ...

Manual Details

Brand Fairchild
Pages 12
File Size 539.14 KB
Published June 18, 2026
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Frequently Asked Questions

How does the SG6902 improve efficiency at light loads?

It employs Green-Mode PFC/PWM Switching, which turns off the PFC stage or decreases the switching frequency to save power.

What features ensure stability and fast response in the PFC stage?

The proprietary multi-vector control scheme provides a fast transient response, while innovative charge multiplier-dividers clamp voltage overshoot/undershoot.

If I break the feedback loop during operation, what happens?

The SG6902 is designed to automatically shut off to protect both the power supply and its load.

Do different models (SG6902 vs SG6901A) have functional differences?

Yes. The SG6902 includes Brownout Protection, which is absent in the SG6901A model.