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Fairchild FAN4800 Combo Controller Applications Manual

Summary

Design reliable, high-performance AC/DC regulated power supplies with the FAN4800 Combo Controller. This application note provides comprehensive, step-by-step engineering guidance for implementing the PFC stage, ensuring compliant and efficient operation across wide input voltages (85V-265V). Ideal for electrical engineers designing robust systems requiring stable output voltage and maximizing power availability.

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Application Note AN6032 FAN4800 Combo Controller Applications General Description The PFC Stage This application note shows the step-by-step process to

Powering the FAN4800

design a high-performance supply. The equations shown in this document can also be used for different output voltages The FAN4800 is initialized once C12 is charged to 13V and total power. through R27 and R28. PFC switching action boosts the volt-

age on C5 to 380V via L1’s inductance. T2 then supplies a

The complete power supply circuits shown in Figures 6 and

well-regulated 13V for the FAN4800 from its secondary

7 demonstrate the FAN4800’s ability to manage high output

winding. T2’s primary-to-secondary turns ratio (NPRI /

power while complying with international requirements

NSEC) is 18.8:1. For proper circuit operation, high-frequency

regarding AC line quality. The PFC section provides

bypassing with low-ESR ceramic or film capacitors on VCC

380VDC to a dual-transistor current-mode forward converter.

and VREF is provided. Orderly PFC operation upon start-up

The output of the converter delivers +12V at up to 8.4 amps.

is achieved when D2 quick charges the boost capacitor to the

The circuit operates from 85 to 265VAC with both power sec-

peak AC line voltage before the boost switch Q1 is turned

tions switching at 100k Hz.

on. This ensures the boost inductor current is zero before

L1 RGF1J

F1 ISL9R460P2

3.15A VDC / +380V

BR1 4A, 600V KBL06

AC INPUT Q1G Q2G

85 TO 265Vac Q1

R2A FQPF9N50 C5 R7A

R27 C4 FQPF

ISENSE MBRS D5

R21 RGF1J

1.2 C3 R7B MMBZ5245B

R6 FQPF6N50 RGF1J 41.7k

R15 RAMP2 / DC ILIMIT

NOT USED R20A R20B C6 2.2 2.2

FAN4800 1.1k

IEAO VEAO MMBT3904

VFB D4

IAC VFB MMBZ5245B

ISENSE VREF VREF

VRMS VCC

SS PFC OUT

VDC PWM OUT 845k

RAMP1

RAMP1 GND 10k

MBRS D10 MBRS

RAMP2 DC ILIMIT 1u F 1u F 10n F

1N5401 VDC

PRI GND

Figure 1. The PFC Stage

© 2006 Fairchild Semiconductor Corporation www.fairchildsemi.com FAN4800 Rev. 1.0.2 • 12/07/06

Page Summary Contents For Fairchild FAN4800 Combo Controller Applications Manual

Page 1 www.fairchildsemi.com Application Note AN6032 FAN4800 Combo Controller Applications General Description The PFC Stage This application note shows the step-by-step process to Powering the FAN4800 desig...
Page 2 AN6032 APPLICATION NOTE PFC action begins. The value of the regulated voltage on C5 must always be greater than the peak value of the maximum 2V in( rms min) line voltage delivered to the supply. )6 2...
Page 3 AN6032 APPLICATION NOTE A key advantage of using leading/trailing-edge modulation is that a large portion of the inductor current is "dumped" directly into the load (PWM stage transformer) a...
Page 4 AN6032 APPLICATION NOTE VBOOST R7 2.37 FB The amount of error amplifier gain required to bring the open-loop gain to unity at 30Hz is the negative of the sum of the power stage, plus divider stage gai...
Page 5 AN6032 APPLICATION NOTE GR EA GND 3.5k VREF C6 89.2k use 71.5k R5A R5B R5C R5D Calculate the value of C6 to form the zero at 1.67k Hz. ISENSE Figure 3. Current Amp Compensation 5B 5C 5D 1.33n F use 1....
Page 6 AN6032 APPLICATION NOTE D3 RGF1J VDC / +380V 100u F FQPF 0.1u F D5 RGF1J R7B MMBZ5245B MBR2545CT L2 D11B 1u F MBR2545CT C21 R6 FQPF6N50 RGF1J R24 R18 41.7k 1.2k R15 RAMP2 / DC ILIMIT NOT USED R20A R20...
Page 7 AN6032 APPLICATION NOTE Output Voltage Compensation MAX A TL431 shunt regulator U3 and opto-isolator U2 perform VC )40 output voltage setting and regulation. The opto crosses the ln −⎜ ⎟+⎝ RAMP SW pri...
Page 8 AN6032 APPLICATION NOTE 1N F1 L1 IS L9 0P 3. VD +3 IN PU 2G TE 1; EM IE AG ET IC TD S- Va 0. u F 0k 2A FQ PF 9N 7A 2; EM IE AG ET IC VT P- FQ PF n F 6N 1; EM IE AG ET IC PM -0 T2 ; P EM IE AG ET IC TS...
Page 9 AN6032 APPLICATION NOTE 1N F1 L1 IS L9 0P 3. VD +3 IN PU 2G TE 1; EM IE AG ET IC TD S- Va 0. u F 0k 2A FQ PF 9N 7A 2; EM IE AG ET IC VT P- FQ PF n F 6N 1; EM IE AG ET IC PM -0 T2 ; P EM IE AG ET IC TS...
Page 10 AN6032 APPLICATION NOTE DISCLAIMER FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION, OR DESIGN. FAIRCHILD DOES ...