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FAIRCHILD AN-9750 High-Performance Factor Flyback Converter for LED Driver with FL7732 PSR Controller

Summary

Maximize efficiency and simplify circuit design for professional LED drivers using this comprehensive application note. This resource guides engineers through designing primary-side controlled flyback converters utilizing the FL7732 PWM controller, ensuring robust constant current regulation and high power factor correction. The manual provides detailed, step-by-step procedures covering ideal DCM operation, advanced protection circuits (Open/Short-LED), and linear frequency control for reliable performance across diverse load conditions. Ideal for electrical designers developing next-generation LED lighting power supplies with minimal components and maximized reliability.

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www.fairchildsemi.com

AN-9750 High-Power Factor Flyback Converter for LED Driver with FL7732 PSR Controller

efficiency and simple design. FL7732 provides protection

Introduction functions such as open-LED, short-LED and over-

temperature protection. The current-limit level is

This highly integrated PWM controller, FL7732, provides

automatically reduced to minimize the output current and

several features to enhance the performance of low-power

protect external components in short-LED condition.

flyback converters. The proprietary topology enables

simplified circuit design for LED lighting applications. By This application note presents practical design consideration using single-stage topology with primary-side regulation, a for an LED driver employing Fairchild Semiconductor LED lighting board can be implemented with few external PWM PSR controller FL7732. It includes designing the components and minimized cost, without requiring an input transformer, selecting the components, and implementing bulk capacitor and feedback circuitry. To implement high constant current regulation. The step-by-step design power factor and low THD, constant on-time control procedure helps engineers design a power supply. The utilizes an external capacitor connected at the COMI pins. design procedure is verified through an experimental prototype converter. Figure 1 shows the typical application

Precise constant-current control regulates accurate output

circuit of primary-side controlled flyback converter using

current across changes in input voltage and output voltage.

FL7732 created in the design example.

The operating frequency is proportionally changed by the output voltage to guarantee DCM operation with higher

Figure 1. Typical Application Circuit

© 2011 Fairchild Semiconductor Corporation www.fairchildsemi.com Rev. 1.0.3 • 5/15/12

Page Summary Contents For FAIRCHILD AN-9750 High-Performance Factor Flyback Converter for LED Driver with FL7732 PSR Controller

Page 1 www.fairchildsemi.com AN-9750 High-Power Factor Flyback Converter for LED Driver with FL7732 PSR Controller efficiency and simple design. FL7732 provides protection Introduction functions such as open...
Page 2 AN-9750 APPLICATION NOTE VIN.peak n:1 Basic Operation Generally, Discontinuous Conduction Mode (DCM) operation is preferred for primary-side regulation because it CO VOUT allows better output regulati...
Page 3 AN-9750 APPLICATION NOTE Constant Current Regulation The output current (IO) can be estimated by using the peak drain current (Ipk) of MOSFET and discharging time (t DIS) of Linear Frequency inductor ...
Page 4 AN-9750 APPLICATION NOTE Protections The FL7732 have several self-protection functions, such as over-voltage protection, over-temperature protection, and pulse-by-pulse current limit. All the protecti...
Page 5 AN-9750 APPLICATION NOTE Over-Voltage Protection (OVP) The OVP prevents damage in over-voltage conditions. If the VDD voltage exceeds 23V at open-loop feedback condition, the OVP is triggered and the ...
Page 6 AN-9750 APPLICATION NOTE  VV ..min. rms INpk IN Design Procedure (5) where the IIN.rms and VIN.rms are rms line input current and In this section, a design procedure a of single-stage flyback voltag...
Page 7 AN-9750 APPLICATION NOTE According to Equation (1), the transformer turn ratio is  Rr R (14) VSVSVS determined by the sensing resistor and nominal output where VVS.max is the VS value to set the max...
Page 8 AN-9750 APPLICATION NOTE (Design Example) An RM8 core is selected for the transformer and the minimum number of turns for the transformer primary side to avoid the core saturation is given by: 5.54 TN...
Page 9 AN-9750 APPLICATION NOTE Snubber capacitor voltage at full-load condition is given as: Step 7. Design RCD Snubber in Primary Side  VVV (21) When the power MOSFET is turned off, there is a high- OSRO...
Page 10 AN-9750 APPLICATION NOTE Lab Notes 1. Before modifying or soldering/desoldering the power 2. In case of LED-short condition, VDD voltage charged supply, discharge the primary capacitors through the at...
Page 11 AN-9750 APPLICATION NOTE Schematic of Design example Figure 18 shows the schematic of the 16.8W LED driver design example. RM8 core is used for the transformer. Figure 19 shows the transformer informa...
Page 12 AN-9750 APPLICATION NOTE Bill of Materials Item No. Part Reference Part Number Qty Description Manufacturer 1 BD1 DF06S 1 1.5A/600V Bridge Diode Fairchild 2 CF1 MPX AC275V 104K 1 104/AC275V X-Capacito...
Page 13 AN-9750 APPLICATION NOTE Related Datasheets FL7732 — Single-Stage PFC Primary-Side-Regulation Offline LED Driver Reference Designs — http://www.fairchildsemi.com/referencedesign/ DISCLAIMER FAIRCHILD ...

Manual Details

Brand Fairchild
Pages 13
File Size 435.57 KB
Published July 07, 2026
4 views

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Frequently Asked Questions

What protective features does the FL7732 controller include?

The FL7732 provides open-LED, short-LED, and over-temperature protection functions.

Why is Discontinuous Conduction Mode (DCM) preferred for flyback converters?

DCM operation is preferred because it allows better output regulation in primary-side control.

How does the controller achieve constant current regulation?

It uses ® TRUECURRENT technique to compare the estimated output current against an internal reference voltage, adjusting the MOSFET duty cycle accordingly.

What benefit does using the FL7732 single-stage topology offer for LED drivers?

It allows simplified circuit design with few external components and minimized cost.