Honeywell DC 1010 1020 1030 1040 Digital Controller Product Manual
Summary
This comprehensive manual details the operation and advanced configuration of high-precision digital process controllers. Designed for engineers and technicians, these units offer sophisticated temperature and process management using PID tuning and multi-level parameter control. The guide covers everything from system startup and setting alarms to diagnosing complex faults and managing specialized applications like motor valve or phase angle control. Master precision automation and reliable process optimization with this essential resource.
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HONEYWELL
DC 1010 / 1020 1030 / 1040
DIGITAL CONTROLLER PRODUCT MANUAL
Page Summary Contents For Honeywell DC 1010 1020 1030 1040 Digital Controller Product Manual
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HONEYWELL DC 1010 / 1020 1030 / 1040 DIGITAL CONTROLLER PRODUCT MANUAL
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Before using this manual, please check to ensure the Model number, input type Range and output match your requirements. 1. Front Panel Overview 1.1 Display PV :Process Value, 4-digit display (Color Re...
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3. Error Information Open circuit sensor input 1 A/D converter failed Cold junction compensation failed Open circuit of sensor input 2 PV exceeds USPL PV under LSPL Input 2 signal has exceeded the upp...
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4. Operating Flow 4.1 Level 1 Display PV Display SP SP SET Output Press SET key Percentage for 5 sec Auto Tuning Status Alarm 1 Set Alarm 2 Set Alarm 3 Set 4.1.1 Press the SHIFT key ( ) to change the ...
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4.2 Level 2 Main Control Range: 0~200% Proportional Band ON/OFF at P=0 Main Control Range: 0~3600 sec Integral Time Integral off at I=0 Main Control Range: 0~900 sec Derivative Time Derivative off at ...
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4.3 Level 3 When LCK=0000, press the SET key and SHIFT key for 5 seconds to enter level 3. Main Control Select the input range. Input Selection Refer to 5.1 Input selection on P.13~P.14 Main Control U...
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Main Control To calibrate the low value of output Calibration Range: LSPL~USPL (Current output only) Main Control To calibrate the high value of output Calibration high Range: 0~9999 (Current output o...
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Please skip this step Action mode Alternative: heat, cool Control action Alternative: PID, Fuzzy Frequency Alternative: 50, 60Hz * Check if the frequency is right. If not, change it, please. Return to...
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4.4.3 Functions of SETs SET Function SET Function 1.1 OUTL 5.1 CL02, CH02 1.2 AT 5.2 CL03, CH03 1.3 AL1 5.3 Rucy, WAIT, HYSM 1.4 AL2 5.4 IDNO, BAUD 2.1 AL3 6.1 SVOS 2.2 ANL1, ANH1, DP 6.2 PVOS 2.3 LSP...
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4.5 Program Level Level 1 Set program pattern Set point for Seg.5 Range: 0~2 SET SET Program segment display Set time for Seg.5 Range: (1-0)~(2-8) SET SET Program timer display Set output for Seg.5 Ra...
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4.5.1 This program has 2 patterns, each pattern contains 8 segments. The segment can be arranged a period of RAMP status or SOAK status. 4.5.2 Terminologies Pattern : A program consists of some segmen...
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5) Other function (*refer to level 4) SET8.1=1 Program repeat SET8.2=0 No power failure SET8.2=1 With power failure function (If power suspended, the controller will keep the memory) SET8.3=0 Program ...
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5. Input 5.1 Input selection (INP 1) TYPE CODE RANGE HEX 0.0~200.0°C/0.0~392.0°F 01H 0.0~400.0°C/0.0~752.0°F 02H 0.0~600.0°C/0.0~1112.0°F 03H 0.0~800.0°C/0.0~1472.0°F 04H 0.0~1000.0°C/0.0~1832.0°F 05H...
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TYPE CODE RANGE HEX -199.9~600.0°C/-199.9~999.9°F 22H -199.9~400.0°C/-199.9~752.0°F 23H JIS -199.9~200.0°C/-199.9~392.0°F 24H Pt100 0.0~200.0°C/0.0~392.0°F 25H 0.0~400.0°C/0.0~752.0°F 26H 0.0~600.0°C/...
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6. Alarm 6.1 Alarm function selection CODE DESCRIPTION Hold-On None Deviation high limit alarm Yes Deviation high limit alarm No Deviation low limit alarm Yes Deviation low limit alarm No Deviation hi...
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6.2 Alarm action description 6.1.1 CODE 00/10 : None 6.1.2 CODE 01 : Deviation high alarm inhibit : SP : Alarm set value 6.2.3 CODE 11 : Deviation high alarm no inhibit 6.2.4 CODE02 : Deviation low al...
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6.2.10 CODE15 : Absolute high alarm no inhibit 6.2.11 CODE06 : Absolute low alarm inhibit 6.2.12 CODE16 : Absolute low alarm no inhibit 6.2.13 CODE07 : Segment end alarm (program only) i) ALD 1~3, set...
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6.2.16 CODE18 : System Error-OFF 6.2.17 CODE19 : on delay timer when PV=alarm SP, it keeps a certain period (set time) before alarm action (Range: 00H00M~99H59M) DC1010/1020/1030/1040 PRODUCT MANUAL
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7. Modification of HEAT/ALARM àHEAT/COOL (on PC board) 7.1 DC1010 7.2 DC1030 7.3 DC1020/1040 DC1010/1020/1030/1040 PRODUCT MANUAL
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8. Special Function Description 8.1 Level set SET 1 SET 0 INP2 * Input 2 mode setting as below * Output mode setting as below 8.1.1 Second input mode INP 2 = 0, Non INP 2 = 1, 1~5V/4~20m A/2~10V INP 2...
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8.2 Ramp & Soak 8.2.1 RAMP i) Set “SET2.1= 1”, “SET4.1= 1” at Set level ii) Set “ALD 3 = 9” at Input level iii) Then, “AL 3” menu will not be displayed PV Range = 00.00~99.99 (°C/minute) If RAMP n...
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8.3 Remote SP 8.3.1 Hardware must be mounted 8.3.2 Set ‘INP2’ to 1or 2 (ANL2, ANH2 used for Cal.) 8.3.3 SET 0.3 = 1 means Remote SP from Input 2 channel (*SET 0.3 = 0 means Local SP) 8.4 Alarm Timer A...
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8.7 Function SET 9 8.7.1 SET 9.1 = 0 Non SET 9.1 = 1 PV/SP switching * This is for the single display set (refer to SET 8.4) 8.7.2 SET 9.2 = 0 Non SET 9.2 = 1 Non Program model : No display RAMP Progr...
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Application 1. Single Phase Control, Phase angle control -. Avalable models: DC1030/1040, DC1030P/1040P -. Data Change: OUTY = 4 CYT = 0 CL01 = 0, CH01 = 5000 if used for resistance load CL01 = 0, CH0...
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Application 2. Three Phase Control, Phase angle control -. Available Models: DC1040/DC1040P -. Data Change : OUTY = 5 CYT = 0 CL01 = 0, CH01 = 5000 only if used for resistance load CONTROLLER FAST FUS...
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Application 3. Single Phase Zero crossover Control -. Available Models: DC1030/1040 DC1030P/1040P Data Change: OUTY = 0 CYT1 = 1 CONTROLLER SCR Module TIME CHART: CYCLE TIME = 200 m SEC. DC1010/1020/1...
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Application 4. Three Phase Zero crossover Control -. Available Models: DC1040/1040P Data Change: OUTY = 0 CYT1 = 1 SR CONTROLLER FAST FUSE SCR RG 2 Module RG 1 TG 1 RG 2 TG 2 WE CAN SUPPLY HEATER SINK...
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Application 5. Motor Valve Control -. Available Models: DC1020/1030/1040 DC1020P/1030P/1040P Data Change: OUTY = 3 CYT1 = 1~100 sec. (Normally, set 5 sec.) RUCY = 5~200 sec. * 1. CYT1 is the cycle tim...
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Application 6. Single Phase Control ( for TRIAC module) -. Available Models: DC1030/1040 DC1030P/1040P Data Change: OUTY = 4 CLO1=0CHO1=5000 if use for resistance load CLO1=0CHO1=4000 if use for induc...
Manual Details
| Brand | Honeywell |
|---|---|
| Pages | 29 |
| File Size | 445.08 KB |
| Published | June 03, 2026 |
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