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EMERSON Manuals Series PDS (Powder Discharge System) Ball Valve IOM, KTM-EN

Summary

These KTM Powder Discharge System Metaltite Ball Valves provide reliable ON-OFF service for powders, including polyethylene and hydrocarbons. This essential manual is a comprehensive guide for industry professionals—including designers, contractors, operators, and maintenance technicians—detailing safe best practices. Coverage includes crucial safety precautions, detailed specifications, proper installation techniques, operation guidelines, routine maintenance procedures, and troubleshooting steps to ensure optimal performance and longevity of the valves.

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KTM POWDER DISCHARGE SYSTEM (PDS) METALTITE® BALL VALVES INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

Before installation these instructions must be read fully and understood

Please use the valves according to warnings and cautions described in this document. Failure to do so could result in an accident due to wrong storage, installation, operation, maintenance and disassembling and/or serious damage. Please keep this manual in a handy place for immediate reference; be sure to provide it to purchaser, contractor, piping designer, user, operator or maintenance technician.

KTM reserves the right to discontinue the manufacture of, change or modify design and/ or construction of any KTM product during the manufacturing procedure, without incurring any obligation to accept for credit, to replace or furnish or install such changes or modifications on products previously or subsequently sold. This document is subject to changes without TABLE OF CONTENTS notice.

1. Safety precautions ......................................... 1 SAFETY PRECAUTIONS 2. Specifications ................................................ 3. Range of application...................................... Precautions for using KTM valves safely are 4. Storage and preservation before highlighted with the following two warning installation ..................................................... signs to indicate the level of danger posed. 5. Transportation ............................................... Please read the postscript carefully to ensure 6. Installation ..................................................... safety and prevent any damage before starting 7. Operation ....................................................... to use the product. 8. Maintenance .................................................. 9. Troubleshooting ............................................ WARNING 10. Valve disassembly ......................................... A potentially hazardous situation which, if not 11. Warranty ....................................................... avoided, could result in death or serious injury.

Please read through this manual completely WARNING before operating the valves. A potentially hazardous situation which, if not Powder Discharge System (PDS) Metaltite® Ball avoided, may result in minor or moderate injury. Valves are usable for ON-OFF powder service such as polyethylene, polypropylene and hydrocarbon vapor etc.

Emerson.com/Final Control © 2020 Emerson. All rights reserved. VCIOM-14921-EN 20/01

Page Summary Contents For EMERSON Manuals Series PDS (Powder Discharge System) Ball Valve IOM, KTM-EN

Page 1 KTM POWDER DISCHARGE SYSTEM (PDS) METALTITE® BALL VALVES INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS Before installation these instructions must be read fully and understood Please use the va...
Page 2 KTM POWDER DISCHARGE SYSTEM (PDS) METALTITE® BALL VALVES INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 2 SPECIFICATIONS The safety of the valves and conformity with your equipment should be che...
Page 3 KTM POWDER DISCHARGE SYSTEM (PDS) METALTITE® BALL VALVES Pr es su re (M Pa Pr es su re (M Pa INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 3 RANGE OF APPLICATION WARNING Do not use valves beyon...
Page 4 KTM POWDER DISCHARGE SYSTEM (PDS) METALTITE® BALL VALVES INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 4 STORAGE AND PRESERVATION BEFORE 4. Do not lift the valve by its hand-lever as these INST...
Page 5 KTM POWDER DISCHARGE SYSTEM (PDS) METALTITE® BALL VALVES INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS CAUTION 7 OPERATION FIGURE 1 1. Ensure that there are no solid objects such as Tightening ...
Page 6 KTM POWDER DISCHARGE SYSTEM (PDS) METALTITE® BALL VALVES INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 8 MAINTENANCE Typical structures of gland portion are shown in Figure 4. Numbers of parts ...
Page 7 KTM POWDER DISCHARGE SYSTEM (PDS) METALTITE® BALL VALVES INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 9 TROUBLESHOOTING Trouble examples Causes Measures Unsmooth operation 1. Jamming due to so...
Page 8 KTM POWDER DISCHARGE SYSTEM (PDS) METALTITE® BALL VALVES INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS ASME CLASS 150 MODEL E0105MK, E0125MK / ASME CLASS 300 MODEL E0106MK, E0126MK Body materia...
Page 9 KTM POWDER DISCHARGE SYSTEM (PDS) METALTITE® BALL VALVES INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS (Sending the valves back to us and requesting repair) CAUTION 1. The ball valve has a cavi...

Manual Details

Brand Emerson
Pages 9
File Size 1.91 MB
Published June 06, 2026
29 views

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Frequently Asked Questions

What can these valves be used for?

They are usable for ON-OFF powder service, including polyethylene, polypropylene, and hydrocarbon vapor.

What critical safety step should be taken before removing the valve or sending it back for repair?

Release all pressure and purge fluids completely by keeping the valve half-open while removal.

How is the structural conformity of the valves determined?

The design engineer must check safety and conformity using the catalog or other technical data, verifying temperature, pressure, fluid-characteristics, etc.

What is recommended for storing and preserving the valves before installation?

Consult the relevant section (Section 4) for specific storage precautions.