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ABB ACS 6000AD Power Cables Specifications

Summary

Comprehensive technical guide detailing optimal power cable selection, grading, and installation procedures for advanced industrial converters (ARU, INU, LSU, and BCU). This manual provides essential electrical specifications, including mandatory shielding, grounding protocols, and detailed setup requirements necessary for integrating high-power modules safely and reliably. Designed for engineers and maintenance professionals overseeing complex electrical systems automation upgrades.

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Page 1 Text Content

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. ABB Industrie AG

ACS 6000AD

Power Cables Specification

In this document, three types of cables are specified. Chapter 1 specifies ARU (Active Rectifier Unit) and INU (INverter Unit) cables. Power- cables for the connections between ARU and transformer as well as INU and machine have to fulfill these requirements. Chapter 2 specifies 12p LSU (Line Supply Unit) cables. As the demands to 12p LSU cables are weaker than those of ARU/INU cables it is possible to realize all power connections with ARU/INU cables. Chapter 3 specifies BCU (Braking Chopper Unit) cables. Power-cables for the connections between BCU and braking resistor have to fulfill these specified demands.

No. of p.

Prep. Christoph Eichler, IAD 13.08.01 ACS 6000AD Appr. Erich Suter, IAD 14.08.01 Power Cables Specification Resp. IAD dept.

Document number Lang. Rev. ind. Page

ABB Industrie AG TN 01 07 05 AD en

Page Summary Contents For ABB ACS 6000AD Power Cables Specifications

Page 1 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. ABB Industrie AG ACS...
Page 2 Contents Specification of power cables for INU/ARU-power modules...............................................................3 1.1 General requirements .................................................
Page 3 1 Specification of power cables for INU/ARU-power modules 1.1 General requirements Topic Notation Value / Description Unit Comment Converter type 3-level voltage source inverter Rated voltage (fundame...
Page 4 • A typical example of a cable that meets all requirements is the GKT-FT 10/6 k V type manufactured by Brugg Kabel AG in CH-5201 Brugg, Switzerland. 1.2 List of comments 1. Insulation requirements Due...
Page 5 The cable oscillation frequency is given by the specific cable parameters (inductance, capacitance, length) and is calculated as following: ⋅⋅⋅ C'L'length4 With the minimum oscillation frequency of 80...
Page 6 Version 2 • Maximum 8 three-core cables with a diameter of ∅ 48-71 mm • Two cables per ROX-field • Frame part belonging to inverter unit see colored area in picture below, white part belongs to LSU ca...
Page 7 4. Derating factors Depending on the converter operation principle, the following derating factors have to be taken into account Cable Operation principle Current rating in percents of the nominal To ...
Page 8 1.3 Installation requirements • A single core cable as earthing cable should be installed in parallel with the motor cables in order to prevent screen overloading due to potential differences in the p...
Page 9 1.3.1 Standard solution for cable entry with ROX system Mains and motor cables lead-through is from below or top of the TEU cabinets (must be specified at time of order). The special gland plate into ...
Page 10 1.3.2 Optional solution for cable entry with aluminum-blanking plate Instead of the standard cable entry with the ROX system, an aluminum blanking plate is available. In this case the customer has to ...
Page 11 1.3.4 Cable installation between transformer and converter with ARU ACS 6000 ARU PGW1V1U1 PE 16mm2< A < 50mm2 (Cu) Armor Shield Transformator The picture presents a typical installation with thr...
Page 12 1.4 Shield current The shield current requirement has been determined by simulation. The simulations were performed with a series of π-models as shown below. Rc Lc Cc Cc 1.4.1 Shield currents simulati...
Page 13 Simulation result of typical shield current: Time [sec] 22.01.01 Shieldr1.vis The RMS value of the shield current is about 20A. Current peaks up to 250A are to be expected. 1.5 Selection of cables The...
Page 14 In column fosc the oscillation frequency is calculated, dependent on the characteristic inductance and characteristic capacitance of the cable and the cable length. In column max. length the maximum a...
Page 15 Selection of 3-phase cables Manufacturer Type Conductor cross-section l cable c cable lc fosc max. length [mm2] [n H/m] [p F/m] [m] [k Hz] [m] Brugg GKT 6/10k V Copper 68.7 vernetzte EPR-Insulation 66...
Page 16 2 Specification of power cables for 12p LSU-modules 2.1 General requirements Topic Notation Value / Description Unit Comment Converter type 12 pulse diode bridge Rated voltage (fundamental) U 1 Cable ...
Page 17 2.2 List of comments 1. Maximum number of cables For high power ratings more than one cable per phase is permitted. For each LSU power section the gland plate of the terminal unit (TEU) limits the num...
Page 18 Version 2 • Maximum 12 three-core cables with a diameter of ∅ 48-71 mm • Two cables per ROX-field • Frame part belonging to LSU see colored area in picture below, white part belongs to inverter unit c...
Page 19 2. Derating factors (see also manufacturer datasheet) • Conversion factor of current loading capacity by varying ambient temperature (about 10% reduction per 10°C temperature rise). The heat dissipati...
Page 20 2.3.1 Standard solution for cable entry: ROX system Cable entry installation-requirements with ROX system are the same is as for ARU/INU cables (see chapter 1.3.1). 2.3.2 Optional solution for cable e...
Page 21 2.4 Shield current The shield current requirement has been determined by simulation. The simulations were performed with a series of π-models as shown below. Rc Lc Cc Cc 2.4.1 Shield currents simulati...
Page 22 Simulation result of typical shield current:: Time [sec] 02.08.01 Shieldr4.vis The RMS value of the shield current is about 10A. Current peaks up to 100A are to be expected. Document number Lang. Rev....
Page 23 3 Specification of power cables for BCU-modules 3.1 General requirements Topic Notation Value / Description Unit Comment Module type Braking chopper unit Rated voltage Cable insulation 6 (nominal) / 1...
Page 24 3.2.1 1-core cables Installation with three1-core cables: armature shorted and armature shorted and grounded grounded armature gnd gnd inner shield shorted inner shield shorted and left unconnected in...
Page 25 REVISION Rev. Page (P) Description Date ind. Chapt.(C) Dept./Init. Document number Lang. Rev. ind. Page ABB Industrie AG TN 01 07 05 AD en

Manual Details

Brand ACS
Pages 25
File Size 373.17 KB
Published May 12, 2026
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Frequently Asked Questions

Are screened cables mandatory for power connections?

Yes, screened cables are mandatory. The screen provides potential grading, limits the electrical field, ensures grounding, and aids touch protection.

Which cable type is specified for INU/ARU-power modules?

These systems require cables connecting the ARU to the transformer, and the INU to the machine.

How should the armor be connected at both ends of an inner shield?

The armor must be connected to ground at both ends. At the braking resistor side, it connects directly to protective earth (PE).

What is the cable insulation requirement for the main converter type?

The specified cable insulation should be 6 kV nominal and 10 kV peak.