Siemens Industrial SYSCON3 Spare Operating and Recovery Memory Card Kit User Manual
Summary
This comprehensive guide details essential diagnostic and recovery procedures for industrial control systems using the SYSCON3 Operating and Recovery Memory Card Kit. It provides qualified personnel with step-by-step instructions to resolve complex issues, including restoring corrupted system databases and generating replacement memory cards when equipment fails to boot. Use this manual to ensure efficient maintenance, secure operation, and optimal uptime of your critical industrial infrastructure.
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Preface
Memory Card Recovery
DI PA MI GCI Using the SYSCON3 Spare Operating and Recovery Memory Card Kit Brochure
Steps to take if the Maxum II fails to boot properly
10/2021 IP-0043
Page Summary Contents For Siemens Industrial SYSCON3 Spare Operating and Recovery Memory Card Kit User Manual
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Preface Memory Card Recovery DI PA MI GCI Using the SYSCON3 Spare Operating and Recovery Memory Card Kit Brochure Steps to take if the Maxum II fails to boot properly 10/2021 IP-0043
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Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to you...
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Preface Warning - Internet WARNING Do not connect analyzer to the internet. This equipment must not be connected to the internet except by a secure connection using a network security appliance admini...
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Preface Using the SYSCON3 Spare Operating and Recovery Memory Card Kit Brochure, 10/2021, IP-0043
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Table of contents Preface Memory Card Recovery.......................................................................................................................... 1.1 SYSCON3 Non-Volatile Memory...
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Table of contents Using the SYSCON3 Spare Operating and Recovery Memory Card Kit Brochure, 10/2021, IP-0043
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Memory Card Recovery NOTICE GCP 6.0 or later required The procedures in this document require the use of GCP 6.0 or later running on the PC workstation. 1.1 SYSCON3 Non-Volatile Memory The enhanced se...
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Memory Card Recovery 1.2 Spare Memory Card Types 1.2 Spare Memory Card Types Recovery Memory Cards and Operating Memory Cards are available as spare parts. If the analyzer OS becomes non-functional, t...
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Memory Card Recovery 1.2 Spare Memory Card Types Did the system fail to boot immediately after a method was modified and loaded to the analyzer? Did the system fail to boot immediately after a softwar...
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Memory Card Recovery 1.2 Spare Memory Card Types LED Name Color Description FPGA INIT Red and This bi-color LED is briefly red while the FPGA initialization is in progress (memory is being green clear...
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Memory Card Recovery 1.3 Self Tests and Diagnostics The normal startup sequence can be disrupted, resulting in one of the abnormal states shown below: Description SW Status LEDs The normal start of th...
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Memory Card Recovery 1.4 Procedures not requiring access to Memory Card 1.4 Procedures not requiring access to Memory Card 1.4.1 Manual Boot Options The procedures in this section are the first and ea...
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Memory Card Recovery 1.4 Procedures not requiring access to Memory Card 4. When the database is functional, the HMI Home screen appears. 5. Test the analyzer to verify proper operation. Reloading the ...
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Memory Card Recovery 1.4 Procedures not requiring access to Memory Card 4. The following screen appears while the registry is being reinitialized. 5. If the following screen stays on the analyzer, use...
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Memory Card Recovery 1.4 Procedures not requiring access to Memory Card 3. Launch the OS in Recovery Mode by following these steps: select: [1] Launch OS Then select [3] Launch OS in Recovery Mode. Th...
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Memory Card Recovery 1.5 Performing a Software Update from GCP 6. When the database is functional, the HMI Home screen appears. 7. Test the analyzer to verify proper operation. 1.5 Performing a Softwa...
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Memory Card Recovery 1.5 Performing a Software Update from GCP 3. With the new entry selected, click Software Upgrade. GCP then reads the analyzer software status. The view shown below is from a newly...
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Memory Card Recovery 1.5 Performing a Software Update from GCP When upgrading the new Operating Memory Card or when installing a new SYSCON3, the "Create blank database" option must be used....
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Memory Card Recovery 1.6 Restoring the Database from GCP 1.6 Restoring the Database from GCP This procedure is the next major step after updating the software from GCP after a new Operating Memory Car...
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Memory Card Recovery 1.6 Restoring the Database from GCP 5. When the restore is complete, and the database is functional, GCP resets the analyzer, and the HMI Home screen appears. 6. Test the analyzer...
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Memory Card Recovery 1.7 Procedures requiring access to Memory Card 1.7 Procedures requiring access to Memory Card 1.7.1 SYSCON3 Cover Details When it is necessary to work with the Memory Card or the ...
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Memory Card Recovery 1.7 Procedures requiring access to Memory Card 1.7.2 SYSCON3 Flash Latch Details The procedures in sections that follow involve removing and replacing the Operating Memory Card. N...
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Memory Card Recovery 1.7 Procedures requiring access to Memory Card 1.7.3 Using a Spare Operating Memory Card Use this procedure if you suspect that a problem exists with the Operating Memory Card. Th...
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Memory Card Recovery 1.7 Procedures requiring access to Memory Card 3. Swing the retainer away from the Memory Card. Latch Latch Latch open, secured open card ejected 4. Push the SD card in slightly t...
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Memory Card Recovery 1.7 Procedures requiring access to Memory Card 1.7.4 Using the Recovery Memory Card Use this procedure when the analyzer does not boot, the cables appear to be securely connected,...
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Memory Card Recovery 1.7 Procedures requiring access to Memory Card 10.From the Transfer menu: press [1] Copy Boot Image from SD-Card. 11.When the Transfer completes and the Transfer menu returns, con...
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Memory Card Recovery 1.7 Procedures requiring access to Memory Card 6. Revert to default registry by following these steps: select: [1] Launch OS Then select [2] Revert to Default Registry then Launch...
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Memory Card Recovery 1.7 Procedures requiring access to Memory Card 10.If the following screen stays on the analyzer, it will be necessary to use GCP to connect to the analyzer and update the software...
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Memory Card Recovery 1.7 Procedures requiring access to Memory Card 5. Move the Boot Mode switch from Normal to SD Recovery. 6. Insert the Recovery Memory Card. 7. Connect power to the SYSCON. 8. The ...
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Memory Card Recovery 1.7 Procedures requiring access to Memory Card 13.Press 9 to start the formatting process. The formatting process includes checking the media and marking bad blocks. 14.When the p...
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Memory Card Recovery 1.7 Procedures requiring access to Memory Card Rebooting with the new Operating Memory Card This procedure begins where the previous one stopped, with the newly-generated Operatin...
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Memory Card Recovery 1.7 Procedures requiring access to Memory Card 3. With the new entry selected, click Software Upgrade. GCP then reads the analyzer software status. The Show/Hide button expands th...
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Memory Card Recovery 1.7 Procedures requiring access to Memory Card When upgrading the new Operating Memory Card or when installing a new SYSCON3, the "Create blank database" option must be ...
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Memory Card Recovery 1.7 Procedures requiring access to Memory Card 5. When the restore is complete, and the database is functional, GCP resets the analyzer, and the HMI Home screen appears. 6. Test t...
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Index Memory card, 7 Non-volatile memory, 7 SD card, 7 Using the SYSCON3 Spare Operating and Recovery Memory Card Kit Brochure, 10/2021, IP-0043
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Index Using the SYSCON3 Spare Operating and Recovery Memory Card Kit Brochure, 10/2021, IP-0043
Manual Details
| Brand | Siemens |
|---|---|
| Pages | 36 |
| File Size | 6.84 MB |
| Published | May 28, 2026 |
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Frequently Asked Questions
Who is authorized to operate this system?
The product/system may only be operated by personnel qualified for the specific task in accordance with relevant documentation.
Can I connect the analyzer directly to the internet?
No, it must not be connected to the internet except by a secure connection using a network security appliance administered by qualified IT personnel.
What does 'DANGER' signify in this manual?
'DANGER' indicates that death or severe personal injury will result if proper precautions are not taken.
What procedure is required to generate a Recovery Memory Card?
You must use a PC with an SD-card reader, format a Siemens-approved industrial SD Card with FAT32 format.