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HRS 7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) DF22 Series Owner's Manual and User Guide

Summary

The DF22 series are high-current, fully enclosed locking connectors designed for maximum reliability in demanding applications like industrial power supplies and medical equipment. Engineered to handle up to 30A with absolute safety, these connectors feature built-in elements that prevent incorrect connections and guard against short circuits between adjacent contacts. The accompanying manual provides comprehensive coverage of electrical specs (UL/C-UL/TÜV listed), detailed assembly instructions through specialized crimping tools, and best practices for installation, ensuring robust performance in every circuit.

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Page 1 Text Content

查询DF22-1012PC供应商 NEW

7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

DF22 Series

Complete Locking

Completely

Function enclosed

locking system

Protection from shorts circuits between adjacent Contacts

■Features Prevention of Incorrect Connections 1. 30 A maximum current Single position connector can carry current of 30 A with #10 AWG conductor. Please refer to Table #1 for current ratings for multi-

●R Type (Guide key: right side, Color: black)

position connectors using other conductor sizes. 2. Complete Locking Function Reliable interior lock protects mated connectors from accidental disconnection. 3. Prevention of Incorrect Connections To prevent incorrect connection when using multiple connectors having the same Number of contacts, 3 product types having different mating configurations are available. 4. Molded-in contact retention tabs Handling of terminated contacts during the crimping is easier

●Standard Type (Guide key: inside, Color: natural)

and avoids entangling of wires, since there are no protruding metal tabs. 5. Prevention of incorrect board placement Built-in posts assure correct connector placement and orientation on the board. 6. Supports encapsulation Connectors can be encapsulated up to 10 mm without affecting the performance. 7. Prevention of Short Circuits Between Adjacent Contacts Each Contact is completely surrounded by the insulator

●L Type (Guide key: left side, Color: red)

housing electrically isolating it from adjacent contacts. 8. Increased Retention Force of Crimped Contacts and confirmation of complete contact insertion Separate contact retainers are provided for applications where extreme pull-out forces may be applied against the wire or when a visual confirmation of the full contact insertion is required. 9. Full Line of Crimp Socket Contacts Realizing the market needs for multitude of different applications, Hirose has developed several variants of crimp socket contacts and housings. *The photographs on the left show header (the board dip side), Continuous development is adding different variations. Contact your

the photographs on the right show the socket (cable side).

nearest Hirose Electric representative for latest developments.

*The guide key position is indicated in position facing

10. In-line Connections the mating surface of the header. Connectors can be ordered for in-line cable connections. In addition, assemblies can be placed next to each other allowing 4 position total ■Applications (2 ∞ 2) in a small space.

Office equipment, power supplies for industrial, medical and instrumentation applications, variety of consumer

11. Listed by UL, C-UL, and TÜV.

electronic, and electrical applications.

Page Summary Contents For HRS 7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) DF22 Series Owner's Manual and User Guide

Page 1 查询DF22-1012PC供应商 NEW 7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) DF22 Series Complete Locking Completely Function enclosed locking system Prote...
Page 2 ■Product Specifications Number of contacts AWG10 AWG12 AWG14 AWG16 Operating temperature range -35ç to 85ç (Note 1) Operating humidity range 20% to 80% Current 25A 20A 18A 15A rating 25A 20A 18A 15A S...
Page 3 ■Crimp Sockets (Standard Type) Shown with terminated and installed contacts. Shown with terminated and installed contacts. 1 Pos. 2 to 5 Pos. Type 1 Standard lock Type 1 Standard lock Contact No. 1 No...
Page 4 ■Crimp Sockets (Height, Long Type) Shown with terminated and installed contacts. Shown with terminated and installed contacts. 1 Pos. 2 to 5 Pos. Type 4 Type 3 Height: Long type, Height: Long type, Ty...
Page 5 ■Straight header 1 Pos. 2 to 5 Pos. 10.8 No. of contacts Cavity No. indicator Cavity No. Contact No. 1 indicator No. of contacts indicator 3. 4± 0. 3. 2± 0. BPCB mounting pattern (Board thickens: 1.6±...
Page 6 ■Right angle header Contact No.1 Cavity No. No. of contacts 3.7 indicator 0. Ø1 .5 Standard Type (Guide Key: Inside, Color: Natural Beige) BPCB mounting pattern CL No.Part Number Number of contacts (B...
Page 7 ■In-line plug (Panel lock type) Shown with terminated and installed contacts. Shown with terminated and installed contacts. 1 Pos. 2, 3 Pos. Contact No.1 No. of contacts No. of contacts 10.5 indicator...
Page 8 ■In-line Plug Shown with terminated and installed contacts. Shown with terminated and installed contacts. 1 Pos. 2, 3 Pos. Contact No.1 No. of contacts No. of contacts 10.5 Cavity No. indicator Cavity...
Page 9 ■In-line Double-row socket Enhanced Standard lock ergonomic lock Shown with terminated and installed contacts. Standard Type (Guide Key: Inside, Color: White) (22.49) (21.29) Contact No.1 Contact No.1...
Page 10 ■Retainer For Standard height, standard lock (Type I) For Long type, standard lock (Type III) Long type, enhanced ergonomic lock (Type IV) Cavity No. Cavity No. Cavity No. Cavity No. 1A5 No. of contac...
Page 11 ■Crimp Contact for socket For AWG# 14 to 16 For AWG# 10 to 12 Applicable cable CL No.Part Number Packaging Quantity 1. 1. UL style 2. 1. Jacket diameter Wire size Stranded wire conductor DF22-1416SCF ...
Page 12 BMating Dimensions ●Socket to Straight Header Connection 1 Pos. DF22--/1RS/P--7.92 DF22B/C--1RS/P--7.92 DF22B#--1S--7.92C DF22C#--1S--7.92C DF22#--1S--7.92C(28) DF22#--1P--7.92DSA DF22#--1P--7.92DSA 2...
Page 13 ●Socket to In-line Plug (Panel mount type) Connection DF22#--*S--7.92C(28) DF22#--*EP--7.92C DF22B/C---*RS/P--7.92 DF22--*RS/P--7.92C DF22B#--*S--7.92C DF22C#--*S--7.92C DF22#--*EP--7.92C DF22B/C--*RS...
Page 14 ●In-line Double-row socket to In-line Double-row Plug (Panel mount type) Connection DF22B#--4DS--7.92C DF22#--4DEP--7.92C (43.55) DF22C#--4DS--7.92C DF22#--4DEP--7.92C ●In-line Double-row socket to In...
Page 15 BTools Item Part Number CL No. Applicable Contacts Type Press unit CM-105 901-0005-4 DF22/DF22A-1416SCF/PCF Applicators are used in automatic crimping AP105-DF22-1416 901-4576-7 DF22-1416SCF/PCF machi...

Manual Details

Brand Current
Pages 15
File Size 549.70 KB
Published June 03, 2026
44 views

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Frequently Asked Questions

What is the maximum current capacity for a single position connector?

A single position connector can carry up to 30 A using #10 AWG conductor.

How are accidental disconnections prevented in this series?

It features a complete locking function with an interior lock that protects mated connectors from accidental disconnection.

Does the design prevent incorrect board placement or connections?

Yes, built-in posts assure correct connector placement on the board, and specific product types prevent incorrect connection pairing.

What is the operating temperature range for these connectors?

The operating temperature range is -35°C to 85°C.